Disclosed are apparatuses, systems, methods, and devices for generating hydrogen pyrolysis of hydrocarbons (methane, diesel, JP8, etc.) in a reactor. The reactor includes multiple channels in parallel. A hydrocarbon flows in a channel and decomposes into hydrogen and carbon. Hydrogen gas flows out and some of the carbon will deposit on the channel wall. Once carbon deposition reaches a predetermined level, the hydrocarbon flow stops, and air or oxygen is caused to flow into the channels to oxidize carbon into carbon monoxide or carbon dioxide and supply heat to neighboring channels. Simultaneously, the hydrocarbon will flow into neighboring channels causing decomposition into hydrogen and carbon in the neighboring channels. When the carbon coating in the neighboring channels reaches a predetermined level, the gas flow is switched again to air or oxygen. In this way, each channel alternates between decomposing the hydrocarbon and oxidizing the deposited carbon.

Combined combustion and pyrolysis (CCP) systems, and associated systems and methods, are disclosed herein. In some embodiments, the CCP system includes an input valve fluidly coupleable to a fuel supply to receive a hydrocarbon reactant, a CCP reactor fluidly coupled to the input valve, and a carbon separation component fluidly coupled to the CCP reactor. The CCP reactor can include a combustion chamber, a reaction chamber in thermal communication with the combustion chamber and/or fluidly coupled to the input valve, and an insulating material positioned to reduce heat loss from the combustion chamber and/or the reaction chamber. The CCP reactor can also include a combustion component positioned to combust a fuel within the combustion chamber. The combustion can heat the reaction chamber and the hydrocarbon reactant flowing therethrough. The heat causes a pyrolysis of the hydrocarbon reactant that generates hydrogen gas and carbon.

There are provided systems and methods for using fuel-rich partial oxidation to produce an end product from waste gases, such as flare gas. In an embodiment, the system and method use air-breathing piston engines and turbine engines for the fuel-rich partial oxidation of the flare gas to form synthesis gas, and reactors to convert the synthesis gas into the end product. In an embodiment the end product is methanol.

A volume of natural gas including a volume of methane and a volume of other alkanes may be cleaned of the other alkanes using a steam reformer system to create synthesis gas.

A method for improving a reforming process by using renewable electrical energy as a heating input to the reforming process is provided. The method includes partially preheating combustion air using a first electrical heater, wherein the first electrical heater is configured to be supplied with the renewable electrical energy generated by a renewable source, wherein the first electrical heater is integrated in between a cold air preheater and a hot air preheater of a process plant that performs the reforming process; utilizing, by the first electrical heater, a bad based on an availability of the renewable electrical energy received from the renewable source; and providing, by the first electrical heater, the preheated combustion air at an outlet of the first electrical heater to a boiler of the process plant based on the bad utilized by the first electrical heater.

A production system includes a first reaction chamber and a second reaction chamber. The first reaction chamber is configured to receive a first hydrocarbon stream therein through an input port and to form carbon seeds and hydrogen gas therein via hydrocarbon pyrolysis of the first hydrocarbon stream. The second reaction chamber includes a first input port and a second input port. The second reaction chamber is configured to receive the carbon seeds through the first input port and a second hydrocarbon stream through the second input port, and to form carbon product elements and additional hydrogen gas in the second reaction chamber via hydrocarbon pyrolysis of the second hydrocarbon stream. The carbon product elements represent the carbon seeds with additional carbon structure grown on the carbon seeds.

A synthesis gas plant for producing synthesis gas, said synthesis gas plant including an electrically heated reforming reactor system including a first catalyst active for catalyzing steam methane reforming reaction, said electrically heated reforming reactor system being arranged to receive a feed gas comprising hydrocarbons and outletting a first synthesis gas stream. The synthesis gas plant also includes a post converter downstream the electrically heated reforming reactor system, said post converter housing a second catalyst active for catalyzing steam methane reforming/methanation reactions and reverse water gas shift reaction, said post converter being arranged to receive at least part of said first synthesis gas stream and outletting a second synthesis gas stream. Furthermore, the synthesis gas plant includes means for adding a heated CO.sub.2 rich gas stream to the at least part of the first synthesis gas stream upstream the post converter and/or into the post converter.

An automatic control system (ACS) for capturing and utilizing carbon dioxide (CO.sub.2) of one or more gases from one or more plants receives one or more parameters of at least one gas of one or more gases through a system gas flow inlet channel, a first volumetric flow rate of the one or more gases through a plug flow reactor (PFR), a second volumetric flow rate of the one or more gases through a bypass channel that bypasses the PFR, the CO.sub.2 flowing into the CO.sub.2 capture unit, or the syngas flowing into the CO.sub.2 capture unit. The ACS commands one or more flow controllers to modulate at least one of the first volumetric flow rate of the one or more gases through PFR or the second volumetric flow rate of the one or more gases through the bypass channel based on the one or more parameters.

A micro-reactor for a reforming process has a cold side and a hot side opposite the cold side. Inlets are defined in the cold side, the inlets configured for receiving reagents. An outlet is defined in the cold side, the outlet configured for exiting reforming products. A reforming chamber is in the hot side, the reforming chamber having a catalyst, the reforming chamber configured for reforming the reagents into the reforming products, the reforming chamber including channels extending toward an end surface on the hot side of the reforming chamber, and a return plenum. A reagent path is from the inlets to the reforming chamber, the reagent path configured to feed the plurality of channels with reagents. A reforming product path is from the reforming chamber to the outlet, the reforming product path configured to receive products from the return plenum.

The invention relates to petroleum sludge or other wastes recycle treatment system, which comprises a pre-treatment operation facility for a treated matter to be treated as a raw material. A feeding unit is arranged to feed the raw material into at least one gasification reactor with a push rod or a screw for pyrolysis gasification. The upper half of the at least one gasification reactor is provided with a syngas collecting pipe which can be connected with a gas collecting pump, and the lower half is provided with a liquid petroleum output pipe and an ash residue outlet, in which the ash residue outlet can be provided with a spiral pipe to draw the ash residue out. The petroleum sludge and other wastes in a dense fluid state are transported from a raw material tank to the at least one gasification reactor end which is bent upward through at least one pipe body, and the feeding mode of pyrolysis gasification of the raw material from below to upper of the gasification reactor is adopted. The top of the at least one gasification reactor is provided with a syngas collecting pipe, and the other side is provided with an ash residue accumulation chamber. The ash residue can be centralized and discharged through the lower buffer chamber and the slag discharge chamber, so as to convert the petroleum sludge or other wastes into more energy-efficient syngas providing human beings as users of electric or thermal energy.