C01B3/42

Air-to-syngas systems and processes

Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.

REACTOR FOR ENDOTHERMIC HIGH-TEMPERATURE REACTIONS

A reactor for carrying out an endothermic reaction, in particular a high-temperature reaction, in which a product gas is obtained from a feed gas, wherein: the reactor surrounds a reactor interior; the reactor is configured to provide a reactor bed in a reaction zone of the reactor interior, which reactor bed comprises a large number of solid material particles; the reactor is also configured to guide the feed gas into the reaction zone; in order to heat the feed gas, the reactor is designed to heat the solid material particles in the reaction zone such that, by transferring heat from the solid material particles to the feed gas, the feed gas in the reaction zone can be heated to a reaction temperature in order to participate as a starting product in the endothermic reaction for producing the product gas.

AIR-TO-SYNGAS SYSTEMS AND PROCESSES

Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.

Chemical looping syngas production from carbonaceous fuels

A reactor configuration is proposed for selectively converting gaseous, liquid or solid fuels to a syngas specification which is flexible in terms of H.sub.2/CO ratio. This reactor and system configuration can be used with a specific oxygen carrier to hydro-carbon fuel molar ratio, a specific range of operating temperatures and pressures, and a co-current downward moving bed system. The concept of a CO.sub.2 stream injected in-conjunction with the specified operating parameters for a moving bed reducer is claimed, wherein the injection location in the reactor system is flexible for both steam and CO.sub.2 such that, carbon efficiency of the system is maximized.

Chemical looping syngas production from carbonaceous fuels

A reactor configuration is proposed for selectively converting gaseous, liquid or solid fuels to a syngas specification which is flexible in terms of H.sub.2/CO ratio. This reactor and system configuration can be used with a specific oxygen carrier to hydro-carbon fuel molar ratio, a specific range of operating temperatures and pressures, and a co-current downward moving bed system. The concept of a CO.sub.2 stream injected in-conjunction with the specified operating parameters for a moving bed reducer is claimed, wherein the injection location in the reactor system is flexible for both steam and CO.sub.2 such that, carbon efficiency of the system is maximized.

Reactor system with unequal reactor assembly operating pressures

A reactor system comprising a first reactor assembly, a first pressure transition assembly, a second reactor assembly and a second pressure transition assembly.

Metal ferrite oxygen carriers for conversion of CO2 to CO and fuel to syngas or CO
10864501 · 2020-12-15 · ·

The invention provides a use of metal ferrite oxygen carrier for converting carbon dioxide to carbon monoxide or synthesis gas via three processes: catalytic dry reforming of methane, chemical looping dry reforming of fuel and promoting coal gasification with CO.sub.2. The metal ferrite oxygen carrier comprises M.sub.zFe.sub.xO.sub.y, where M.sub.zFe.sub.xO.sub.y is a chemical composition with 0<x4, z>0 and 0<y6 and M is one of Ca, Ba, and/or combinations thereof. For example, M.sub.zFe.sub.xO.sub.y may be one of CaFe.sub.2O.sub.4, BaFe.sub.2O.sub.4, MgFe.sub.2O.sub.4, SrFe.sub.2O.sub.4 and/or combinations thereof. In catalytic dry reforming, methane and carbon dioxide react in the presence of metal ferrites generating a product stream comprising at least 50 vol. % CO and H.sub.2. In another embodiment, chemical looping dry reforming process where metal ferrite is reduced with a fuel and then oxidized with carbon dioxide is used for production of CO from carbon dioxide. In another embodiment, the metal ferrite is used as a promoter to produce CO continuously from coal gasification with CO.sub.2.

AIR-TO-SYNGAS SYSTEMS AND PROCESSES

Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.

METHOD OF CHEMICAL LOOPING REFORMING AT LOW TEMPERATURES WITH HYDROGEN FROM WATER SPLITTING

Chemical looping reform methods comprising heating an oxygen carrier in the presence of a catalyst and plasma radicals to react the oxygen carrier with a fuel to provide a reduced oxygen carrier; and contacting the reduced oxygen carrier with water or carbon dioxide to produce hydrogen or carbon monoxide, respectively, and regenerate the oxygen carrier. The chemical looping reform methods are carried out at low temperatures such as from 150 C. to 1000 C., preferably from 150 C. to 500 C. Catalyst used in the chemical looping reform methods include a sintered rare earth metal oxide oxygen carrier and perovskite. Methods of preparing the catalyst are also provided.

REACTOR SYSTEM WITH UNEQUAL REACTOR ASSEMBLY OPERATING PRESSURES
20200156032 · 2020-05-21 ·

A reactor system comprising a first reactor assembly, a first pressure transition assembly, a second reactor assembly and a second pressure transition assembly.