The present disclosure provides a method for manufacturing an aerogel blanket, wherein a surface modification process is performed under acid conditions while using a non-toxic catalyst. Under such a process, a solvent substitution process or a washing process may be omitted to simplify the manufacturing process. Further, collapse of a gel structure due to shrinkage is prevented and the efficiency of surface modification is high even when atmospheric pressure drying is performed, so that an aerogel having excellent thermal conductivity and degree of hydrophobicity may be manufactured. Also provided is an aerogel blanket manufactured by the method, thereby having low thermal conductivity and a low moisture impregnation rate since a hydrophobic group is uniformly formed inside a substrate.

The present disclosure provides a method for manufacturing an aerogel blanket, wherein a surface modification process is performed under acid conditions while using a non-toxic catalyst. Under such a process, a solvent substitution process or a washing process may be omitted to simplify the manufacturing process. Further, collapse of a gel structure due to shrinkage is prevented and the efficiency of surface modification is high even when atmospheric pressure drying is performed, so that an aerogel having excellent thermal conductivity and degree of hydrophobicity may be manufactured. Also provided is an aerogel blanket manufactured by the method, thereby having low thermal conductivity and a low moisture impregnation rate since a hydrophobic group is uniformly formed inside a substrate.

Provided is a method for producing a silica aerogel blanket and an apparatus for producing the same, which are capable of easily controlling the physical properties of a silica aerogel blanket by separately injecting silica sol and a gelation catalyst to control gelation time, improving aerogel pore structure to be uniform and improving thermal insulation performance by sufficiently and uniformly impregnating the silica sol and the gelation catalyst into a blanket, reducing the loss of silica sol and gelation catalyst by allowing the silica sol and the gelation catalyst to pass on an ascending slope before gelation to remove any excessive silica sol and gelation catalyst exceeding an appropriate impregnation amount, and providing a silica aerogel blanket having less process trouble, and less dust.

Provided is a method for producing a silica aerogel blanket and an apparatus for producing the same, which are capable of easily controlling the physical properties of a silica aerogel blanket by separately injecting silica sol and a gelation catalyst to control gelation time, improving aerogel pore structure to be uniform and improving thermal insulation performance by sufficiently and uniformly impregnating the silica sol and the gelation catalyst into a blanket, reducing the loss of silica sol and gelation catalyst by allowing the silica sol and the gelation catalyst to pass on an ascending slope before gelation to remove any excessive silica sol and gelation catalyst exceeding an appropriate impregnation amount, and providing a silica aerogel blanket having less process trouble, and less dust.

An apparatus for manufacturing an aerogel sheet including: a supply roller around which a blanket is wound to form a roll; a conveyor belt transferring the blanket wound around the supply roller from one side to the other side thereof; a silica sol supply member injecting the silica sol to a surface of the blanket disposed on the conveyor belt to impregnate the blanket with silica sol; a catalyst supply member injecting a gelling catalyst to the surface of the blanket impregnated with silica sol to gelate the silica sol; a collection roller winding the blanket, which is transferred up to the other side by the conveyor belt, in the form of a roll; and a reaction vessel which accommodates the roll-shaped blanket collected by the collection roller and in which the accommodated blanket is aged, modified by injecting a coating solution, or dried at a high temperature.

An apparatus for manufacturing an aerogel sheet including: a supply roller around which a blanket is wound to form a roll; a conveyor belt transferring the blanket wound around the supply roller from one side to the other side thereof; a silica sol supply member injecting the silica sol to a surface of the blanket disposed on the conveyor belt to impregnate the blanket with silica sol; a catalyst supply member injecting a gelling catalyst to the surface of the blanket impregnated with silica sol to gelate the silica sol; a collection roller winding the blanket, which is transferred up to the other side by the conveyor belt, in the form of a roll; and a reaction vessel which accommodates the roll-shaped blanket collected by the collection roller and in which the accommodated blanket is aged, modified by injecting a coating solution, or dried at a high temperature.

Provided is a hydrophobic silica powder that can be obtained by the sol-gel process, and that is excellent in charge properties. The hydrophobic silica powder has a hydrophobicity of 50% or more, a saturated water content of 4% or less, and a nitrogen content of 0.05% or more.

Provided is a hydrophobic silica powder that can be obtained by the sol-gel process, and that is excellent in charge properties. The hydrophobic silica powder has a hydrophobicity of 50% or more, a saturated water content of 4% or less, and a nitrogen content of 0.05% or more.

The present invention relates to a method for producing a silica aerogel blanket and an apparatus for producing the same, which are capable of easily controlling the physical properties of a silica aerogel blanket by separately injecting silica sol and a gelation catalyst to control gelation time, improving aerogel pore structure to be uniform and improving thermal insulation performance by sufficiently and uniformly impregnating the silica and the gelation catalyst into a blanket, reducing the loss of silica sol and gelation catalyst by allowing the silica sol and the gelation catalyst to pass on an ascending slope before gelation to remove any excessive silica sol and gelation catalyst exceeding an appropriate impregnation amount, and providing a silica aerogel blanket having less process trouble, and less dust.

The present invention relates to a method for producing a silica aerogel blanket and an apparatus for producing the same, which are capable of easily controlling the physical properties of a silica aerogel blanket by separately injecting silica sol and a gelation catalyst to control gelation time, improving aerogel pore structure to be uniform and improving thermal insulation performance by sufficiently and uniformly impregnating the silica and the gelation catalyst into a blanket, reducing the loss of silica sol and gelation catalyst by allowing the silica sol and the gelation catalyst to pass on an ascending slope before gelation to remove any excessive silica sol and gelation catalyst exceeding an appropriate impregnation amount, and providing a silica aerogel blanket having less process trouble, and less dust.