A heat insulating material includes an aerogel that has macro-pores and meso-pores. A method for manufacturing a heat insulating material, including: a sol preparation step of adding a gelling agent into sodium silicate such that a molar ratio of the gelling agent relative to NaO.sub.2 is 0.1 to 0.75, and adjusting a sol into which macro-pores are introduced by leaving unreacted Na and non-cross-linked oxygen in a siloxane skeleton; an impregnating and gelling step of impregnating a nonwoven fabric fiber structure with the sol to form a composite of hydrogel-nonwoven fabric fiber; a hydrophobizating step of mixing the formed composite of hydrogel-nonwoven fabric fiber with a silylating agent to modify a surface thereof; and a drying step of removing a liquid contained in the surface modified composite of hydrogel-nonwoven fabric fiber by drying under a temperature and pressure lower than respective critical values.

A heat insulating material includes an aerogel that has macro-pores and meso-pores. A method for manufacturing a heat insulating material, including: a sol preparation step of adding a gelling agent into sodium silicate such that a molar ratio of the gelling agent relative to NaO.sub.2 is 0.1 to 0.75, and adjusting a sol into which macro-pores are introduced by leaving unreacted Na and non-cross-linked oxygen in a siloxane skeleton; an impregnating and gelling step of impregnating a nonwoven fabric fiber structure with the sol to form a composite of hydrogel-nonwoven fabric fiber; a hydrophobizating step of mixing the formed composite of hydrogel-nonwoven fabric fiber with a silylating agent to modify a surface thereof; and a drying step of removing a liquid contained in the surface modified composite of hydrogel-nonwoven fabric fiber by drying under a temperature and pressure lower than respective critical values.

The invention relates to a method for producing an aerogel material with a porosity of at least 0.55 and an average pore size of 10 nm to 500 nm, having the following steps: a) preparing and optionally activating a sol; b) filling the sol into a casting mold (10); c) gelling the sol, whereby a gel is produced, and subsequently aging the gel; at least one of the following steps d) and e), d) substituting the pore liquid with a solvent; e) chemically modifying the aged and optionally solvent-substituted gel (6) using a reaction agent; followed by f) drying the gel, whereby the aerogel material is formed. The casting mold used in step b) is provided with a plurality of channel-forming elements (2) which are designed such that the sol filled into the casting mold lies overall at a maximum distance X from a channel-forming element over a specified minimum length L defined in the channel direction of the elements, with the proviso that X<15 mm and L/X>3.

Disclosed herein are methods for the preparation of porous metal oxide materials, including metal oxide xerogels and metal oxide aerogels. Methods for preparing porous metal oxide materials can comprise (i) reacting a metal alkoxide with water in the presence of a catalyst system to form a partially hydrolyzed sol, (ii) contacting the partially hydrolyzed sol with a base catalyst and a non-aqueous solvent to form a precursor gel; and (iii) drying the precursor gel to form the porous metal oxide material. The catalyst system employed in step (i) comprises a combination of a weak acid and a strong acid.

A preparation method of SiO.sub.2 aerogels is for solvent replacement process during preparation of SiO.sub.2 aerogels and adopts “a manner of continuously circulation filtration” for an operation of adding solvent so that wet gel is continuously circulated and replaced (rinsing) by mass alcohol solvent and organic solvent to greatly accelerate (reducing) the time for replacement operation of wet gel solvent. At the same time, the alcohol solvent or the organic solvent passing through the reaction container separates wet gel from water content or the alcohol solution through filtration procedure. Afterward the alcohol solution and the organic solution enter the reaction container to perform solvent replacement such that fast continuously circulation filtration is performed to greatly improve the effect of replacing wet gel solvent.

Provided are a method for preparing a hydrophobic silica aerogel by the combined use of a first surface modifier and a second surface modifier, and a hydrophobic silica aerogel prepared by using the method. A hydrophobic silica aerogel having excellent physical properties and pore characteristics as well as a high degree of hydrophobicity may be prepared with high efficiency by the preparation method according to the present invention.

The present invention provides a method for producing an aerogel, comprising a sol generating step of generating, by hydrolyzing a silane oligomer, a sol containing a hydrolysis product of the silane oligomer; a wet gel generating step of obtaining a wet gel by gelation of the sol; and a drying step of drying the wet gel to obtain an aerogel, wherein a proportion of silicon atoms each bonded to three oxygen atoms in a total number of silicon atoms contained in the silane oligomer is 50% or more.

Disclosed herein is a method of preparing a silica aerogel. The silica aerogel is prepared by adding a first water glass solution and an acid catalyst to a reactor to form a first silica wet gel. The method further includes adding a second water glass solution and an acid catalyst to the first silica wet gel. The method further includes adding a surface modifier solution to the first silica wet gel to form a second silica wet gel. The method further includes drying a silica wet gel including the first silica wet gel and the second silica wet gel. The prepared silica aerogel has a tap density of 0.032 to 0.070 g/mL and a carbon content of 11.2 to 12.1 wt %.

Disclosed herein is a method of preparing a silica aerogel. The silica aerogel is prepared by adding a first water glass solution and an acid catalyst to a reactor to form a first silica wet gel. The method further includes adding a second water glass solution and an acid catalyst to the first silica wet gel. The method further includes adding a surface modifier solution to the first silica wet gel to form a second silica wet gel. The method further includes drying a silica wet gel including the first silica wet gel and the second silica wet gel. The prepared silica aerogel has a tap density of 0.032 to 0.070 g/mL and a carbon content of 11.2 to 12.1 wt %.

A heat-insulation sheet includes a first silica xerogel layer, a second silica xerogel layer, and a composite layer. The first silica xerogel layer includes a first silica xerogel, and the second silica xerogel layer includes a second silica xerogel. The composite layer is located between the first silica xerogel layer and the second silica xerogel layer, and includes at least one type of unwoven fabric fibers, and a third silica xerogel. The third silica xerogel is located in a spatial volume of the unwoven fabric fibers.