A process for synthesis of ammonia including generation of makeup gas in a frontend and conversion of said makeup gas in an ammonia synthesis loop including a circulator, a converter, a condensation section and a liquid ammonia separation section, including: when the loop operates at a partial load and a flow rate of makeup gas transferred from the front end to the synthesis loop is reduced, the loop is controlled by separating a gas stream from a converter feed line at a point upstream of the converter thus forming a bypass stream; reintroducing said bypass stream at the suction side of the circulator or at a point of the loop downstream of said separation section.

A containerized system for producing anhydrous ammonia from air, water and a power source, includes a containerized hydrogen production unit that produces hydrogen gas from a water source by low temperature electrolyser, high temperature electrolyser, battolyser or by other methods; a containerized nitrogen production unit comprising an onboard air compression and storage unit that produces and stores pressurized air, a pressure swing adsorption process or other methods that use regenerative molecule that does not need any maintenance, which intakes compressed air and produces nitrogen gas through a series of adsorption and desorption processes, or other such methods of producing nitrogen from air; a containerized ammonia production unit comprising a gas booster that increases the pressure of a mixture of the hydrogen gas and the nitrogen gas using the pressurized air; a multi-reactor assembly joint in series or in parallel; and a recycle loop that separates the ammonia from unreacted gases.

A dual pressure process for the synthesis of ammonia from a make-up gas, wherein the make-up gas is reacted in two steps in series, the second step operating at a greater pressure than the first step, and wherein a portion of the effluent of the first step is recycled back to the first step, said portion containing unreacted make-up gas.

Included are an ammonia synthesis column that synthesizes ammonia from a raw material gas, a discharge line that discharges a synthetic gas, a water-cooled cooler that cools the synthetic gas with a coolant, disposed in the discharge line, an ammonia separator into which a synthetic gas after cooling is introduced and which separates the ammonia gas and a liquid ammonia from each other, a raw material return line that returns a raw material gas containing the separated ammonia gas to the ammonia synthesis column side as a return raw material gas, and a compressor that compresses the return raw material gas, disposed in the raw material return line. An ammonia concentration in the return raw material gas is 5 mol % or more, and an ammonia synthesis catalyst that synthesizes the ammonia gas in the ammonia synthesis column is a ruthenium catalyst.

A method for recovering waste heat in a process for the synthesis of a chemical product, particularly ammonia, where the product is used as the working fluid of a thermodynamic cycle; the waste heat is used to increase the enthalpy content of a high-pressure liquid stream of said product (11), delivered by a synthesis section (10), thus obtaining a vapor or supercritical product stream (20), and energy is recovered by expanding said vapor or supercritical stream across at least one suitable ex-pander (13); the method is particularly suited to recover the heat content of the syngas effluent after low-temperature shift.

The ammonia synthesis system of the present invention includes an ammonia synthesis reaction unit (10) that synthesizes ammonia from nitrogen and hydrogen; an ammonia cooler (20) that cools an ammonia-containing gas discharged from the ammonia synthesis reaction unit (10); a gas-liquid separator (30) that separates ammonia liquefied by the ammonia cooler (20) from a circulated gas; and an ammonia synthesizing gas supplying unit (40) that supplies nitrogen gas and hydrogen gas, the circulated gas being supplied to the ammonia synthesis reaction unit, the circulated gas supplied to the ammonia synthesis unit having an ammonia gas concentration of 3% by volume or more. The method for producing ammonia of the present invention includes reacting nitrogen and hydrogen using a circulated gas having an ammonia gas concentration of 3% by volume or more and using an ammonia synthesis catalyst under a condition of a reaction pressure of 10 MPa or less to produce ammonia. The present invention can provide an ammonia synthesis system and an ammonia production method in which an energy required for producing ammonia is reduced.

A process for synthesis of ammonia wherein an ammonia synthesis loop includes an ammonia converter where a makeup gas is reacted to form ammonia, and the loop is controlled at a partial load by reducing the synthesis pressure and maintaining the reduced pressure within a desired range by controlling a bypass line of make-up gas of the converter.

The invention relates to a method for the synthesis of ammonia, in which a fresh gas consisting largely of hydrogen and nitrogen is compressed via a compressor and subsequently fed to an ammonia converter for conversion into a converter product containing ammonia and comprising hydrogen and nitrogen. Upstream of the compressor, ammonia is evaporated into the fresh gas in order to cool the fresh gas and to produce a cold substance mixture comprising ammonia and the fresh gas. The substance mixture is heated in a heat exchanger against at least one process stream to be cooled, and subsequently compressed via the compressor, to obtain a compressed substance mixture comprising ammonia and the fresh gas. Upstream of the circuit cooler, a gas mixture consisting largely of hydrogen and nitrogen is fed to a substance stream comprising the fresh gas. The constituents of the gas mixture are separated from the converter product and/or from the compressed substance mixture comprising ammonia and the fresh gas.

A method for treatment of process condensate (1) in an ammonia plant, wherein the ammonia plant comprises a front-end section producing a make-up gas and a synthesis section where the make-up gas is reacted to ammonia, and said process condensate (1) is collected from one or more equipment of the ammonia plant and is an aqueous solution comprising ammonia, carbon dioxide and methanol. Said method comprises: stripping said process condensate with low-pressure steam (4), obtaining a vapour phase (5) comprising ammonia, carbon dioxide and methanol stripped from the process condensate; condensing said vapour phase, obtaining a solution (11) enriched of ammonia and methanol; re-introducing a first portion (12) of said solution to said stripping environment; recycling a second portion (13) of said solution to said ammonia plant.

The present invention provides a process for preparing higher-value products from carbonaceous feedstocks. The process includes converting carbonaceous feedstock in a hydromethanation reactor to a methane-enriched raw product stream, converting the methane-enriched raw product stream to an ammonia synthesis feed gas, then converting the ammonia synthesis feed gas to higher-value products such as ammonia and urea.