A method for producing a concentrated aqueous sodium hydroxide solution from a purge stream deriving from a sodium carbonate, or sesquicarbonate, or wegsheiderite crystallizer, or sodium bicarbonate crystallizer, said purge stream comprising sodium carbonate and/or bicarbonate, and at least 1% of sodium chloride or sodium sulfate and a soluble impurity from an ore deposit comprising at least one of the following elements: As, Ba, B, Ca, Co, K, Li, Mo, P, Pb, Se, Sn, Sr, Te, Tl, Ti, V, and W, to be purified, the method comprising: causticizing at least 50 mol. % of the sodium carbonate into a caustic solution and into a calcium carbonate mud with lime and water; separating the mud from the caustic solution; concentrating the caustic solution by removing part of the water to obtain a concentrated caustic solution comprising at least 25% NaOH, and a crystallized solid comprising sodium carbonate and sodium chloride and/or sulfate; and separating the crystallized solid from the concentrated caustic solution, said crystallized solid to be disposed of or to be further valorized.

A soda ash and sodium bicarbonate production method is provided, in which solution mining, pretreatment, stripping, concentration, sodium carbonate decahydrate crystallization, separation, dissolution, sodium carbonate monohydrate crystallization, separation and drying are performed to obtain dense soda ash. A dissolved sodium carbonate decahydrate solution or a concentrated brine 3 is subjected to crystallization, separation and drying to produce sodium bicarbonate. A discharge liquid 1 generated in the sodium carbonate decahydrate crystallization and separation is subjected to causticization and evaporation to recycle sodium carbonate. Causticized sludge generated in causticization is calcined and then recycled for causticization. The process provided herein maximizes the resource utilization.

A treatment method for reducing carbon dioxide emission of combustion exhaust gas includes: a caustic soda synthesis step; a treatment step of reducing carbon dioxide emission of combustion exhaust gas; and a recycling step. In the caustic soda synthesis step, a natural sodium carbonate aqueous solution (Na.sub.2CO.sub.3) prepared by dissolving natural sodium carbonate ore powder composed of Na.sub.2CO.sub.3 and NaHCO.sub.3 in a caustic soda aqueous solution is used to generate a caustic soda aqueous solution and calcium carbonate precipitate by a causticization reaction with slaked lime, and solid-liquid separation is performed to obtain a synthetic caustic soda aqueous solution. In the treatment step, the synthetic caustic soda aqueous solution and purified combustion exhaust gas are brought into gas-liquid countercurrent contact so that carbon dioxide in the exhaust gas is absorbed by the synthetic caustic soda aqueous solution and immobilized as sodium carbonate.

A method for producing a concentrated aqueous sodium hydroxide solution from a purge stream deriving from a sodium carbonate, or sesquicarbonate, or wegsheiderite crystallizer, or sodium bicarbonate crystallizer, said purge stream comprising sodium carbonate and/or bicarbonate, and at least 1% of sodium chloride or sodium sulfate and a soluble impurity from an ore deposit comprising at least one of the following elements: As, Ba, B, Ca, Co, K, Li, Mo, P, Pb, Se, Sn, Sr, Te, Tl, Ti, V, and W, to be purified, the method comprising: causticizing at least 50 mol. % of the sodium carbonate into a caustic solution and into a calcium carbonate mud with lime and water; separating the mud from the caustic solution; concentrating the caustic solution by removing part of the water to obtain a concentrated caustic solution comprising at least 25% NaOH, and a crystallized solid comprising sodium carbonate and sodium chloride and/or sulfate; and separating the crystallized solid from the concentrated caustic solution, said crystallized solid to be disposed of or to be further valorized.

Process for the joint production of sodium carbonate and sodium bicarbonate crystals, according to which: a solid powder derived from sodium sesquicarbonate, having a mean particle diameter comprised between 0.1 and 10 mm is dissolved in water; the resulting water solution is introduced into a crystallizer, wherein a first water suspension comprising sodium carbonate crystals is produced; the first water suspension is subjected to a separation, in order to produce crystals comprising sodium carbonate on the one hand, which are valorized, and a mother liquor on the other hand; and a part of the mother liquor is taken out of the crystallizer and put into contact in, a gas liquid contactor, with a gas comprising carbon dioxide, in order to produce a second water suspension comprising sodium bicarbonate crystals, which are separated and valorized. A reagent powder comprising sodium bicarbonate crystals made by such process.

A treatment method for reducing carbon dioxide emission of combustion exhaust gas includes: a caustic soda synthesis step; a treatment step of reducing carbon dioxide emission of combustion exhaust gas; and a recycling step. In the caustic soda synthesis step, a natural sodium carbonate aqueous solution (Na.sub.2CO.sub.3) prepared by dissolving natural sodium carbonate ore powder composed of Na.sub.2CO.sub.3 and NaHCO.sub.3 in a caustic soda aqueous solution is used to generate a caustic soda aqueous solution and calcium carbonate precipitate by a causticization reaction with slaked lime, and solid-liquid separation is performed to obtain a synthetic caustic soda aqueous solution. In the treatment step, the synthetic caustic soda aqueous solution and purified combustion exhaust gas are brought into gas-liquid countercurrent contact so that carbon dioxide in the exhaust gas is absorbed by the synthetic caustic soda aqueous solution and immobilized as sodium carbonate.

Process to produce sodium carbonate from an ore mineral comprising sodium bicarbonate; comprising: dissolving sodium carbonate particles having a mean diameter D50, measured by sieve analysis, less than 250 m in a water solution; introducing the resulting production solution comprising sodium carbonate into less basic compartments of an electrodialyser comprising alternating less basic and more basic adjacent compartments separated from each other by cationic membranes; producing a solution comprising sodium hydroxide is produced into the more basic compartments; extracting the solution comprising sodium hydroxide from the more basic compartments of the electrodialyser and used to constitute a reaction solution; and putting the reaction solution into contact with the mineral ore comprising sodium bicarbonate in order to form a produced solution comprising sodium carbonate.

Process for the joint production of sodium carbonate and sodium bicarbonate crystals, according to which: a solid powder derived from sodium sesquicarbonate, having a mean particle diameter comprised between 0.1 and 10 mm is dissolved in water; the resulting water solution is introduced into a crystallizer, wherein a first water suspension comprising sodium carbonate crystals is produced; the first water suspension is subjected to a separation, in order to produce crystals comprising sodium carbonate on the one hand, which are valorized, and a mother liquor on the other hand; and a part of the mother liquor is taken out of the crystallizer and put into contact in, a gas liquid contactor, with a gas comprising carbon dioxide, in order to produce a second water suspension comprising sodium bicarbonate crystals, which are separated and valorized. A reagent powder comprising sodium bicarbonate crystals made by such process.

Process for the joint production of sodium carbonate and sodium bicarbonate crystals, according to which: a solid powder derived from sodium sesquicarbonate, having a mean particle diameter comprised between 0.1 and 10 mm is dissolved in water; the resulting water solution is introduced into a crystallizer, wherein a first water suspension comprising sodium carbonate crystals is produced; the first water suspension is subjected to a separation, in order to produce crystals comprising sodium carbonate on the one hand, which are valorized, and a mother liquor on the other hand; and a part of the mother liquor is taken out of the crystallizer and put into contact in, a gas liquid contactor, with a gas comprising carbon dioxide, in order to produce a second water suspension comprising sodium bicarbonate crystals, which are separated and valorized. A reagent powder comprising sodium bicarbonate crystals made by such process.

Process for producing sodium carbonate and sodium bicarbonate in a continuous mode out of trona comprising: c) feeding crushed trona, an extraction water and an additive in a first leaching tank containing a dissolution solution comprising sodium carbonate and sodium bicarbonate, wherein the additive is selected from the group consisting of: anionic hexametaphosphate, anionic polyphosphate, anionic polyphosphonate, soja lecithine, anionic polycarboxylate polymer, anionic polyacrylate polymer, anionic polyacrylate-polyacrylamide co-polymer, anionic hydrolyzed polymaleic polymers, anionic maleic-acrylic acids copolymers, anionic acrylic acid-phosphonic acid copolymers and combinations thereof; d) dissolving at least partially the crushed trona in the dissolution solution in order to produce a first suspension; e) removing continuously the first suspension from the first leaching tank and feeding it with an additive into a second leaching tank wherein the additive is selected from the same group of additives of step c); f) dissolving at least partially the remaining crushed trona from step d) in the second leaching tank in order to produce a second suspension; g) separating the second solid particles from the second solution to produce a production solution comprising sodium carbonate and to produce a production solid comprising the second solid particles comprising sodium bicarbonate.