C01F11/06

Processes Producing Alkali Hydroxides, Alkali Carbonates, Alkali Bicarbonates, and/or Alkaline Earth Sulfates
20230131290 · 2023-04-27 ·

The present application pertains to methods for making alkali hydroxide, or alkali carbonates, or alkali bicarbonates, or alkaline-earth sulfates. In one embodiment, a material comprising an alkaline earth is converted to an alkaline earth sulfite or bisulfite and reacted with an alkali sulfate to form an alkaline earth sulfate and alkali sulfite or bisulfite. The alkali sulfite or bisulfite is converted into an alkali hydroxide, or an alkali carbonate, or an alkali bicarbonate. In another embodiment, ammonium carbonate or ammonium bicarbonate is reacted with an alkali sulfate, to form ammonium sulfate and an alkali carbonate or alkali bicarbonate. A material comprising an alkaline earth is converted to an alkaline earth sulfite or bisulfite and reacted with the ammonium sulfate to form an alkaline earth sulfate and ammonium sulfite or ammonium bisulfite. The ammonium sulfite or bisulfite is regenerated into ammonia, or ammonium hydroxide, or ammonium carbonate, or ammonium bicarbonate.

Air-to-syngas systems and processes

Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.

Air-to-syngas systems and processes

Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.

Calcination Process
20230142046 · 2023-05-11 ·

Described is the use of a mineral comprising a metal carbonate fraction and a fuel fraction, such as oil shale or coal shale, in a calcination process. The disclosed process can advantageously result in carbon dioxide being removed from the atmosphere. Further, in the process, heat energy generated during calcination can be used to separate oxygen from air, so that the oxygen can be fed back into the system. Alternatively or in addition, heat energy may also be used to compress the gaseous carbon dioxide generated from the calcination process.

Calcination Process
20230142046 · 2023-05-11 ·

Described is the use of a mineral comprising a metal carbonate fraction and a fuel fraction, such as oil shale or coal shale, in a calcination process. The disclosed process can advantageously result in carbon dioxide being removed from the atmosphere. Further, in the process, heat energy generated during calcination can be used to separate oxygen from air, so that the oxygen can be fed back into the system. Alternatively or in addition, heat energy may also be used to compress the gaseous carbon dioxide generated from the calcination process.

Biocementation Method and System
20230202859 · 2023-06-29 ·

The invention is directed to kits, compositions, tools and methods comprising a cyclic industrial process to form biocement. In particular, the invention is directed to materials and methods for decomposing calcium carbonate into calcium oxide and carbon dioxide at an elevated temperature, reacting calcium oxide with ammonium chloride to form calcium chloride, water, and ammonia gas; and reacting ammonia gas and carbon dioxide at high pressure to form urea and water, which are then utilized to form biocement. This cyclic process can be achieved by combining industrial processes with the resulting product as biocement. The process may involve retention of calcium carbonate currently utilized in the manufacture of Portland Cement.

Biocementation Method and System
20230202859 · 2023-06-29 ·

The invention is directed to kits, compositions, tools and methods comprising a cyclic industrial process to form biocement. In particular, the invention is directed to materials and methods for decomposing calcium carbonate into calcium oxide and carbon dioxide at an elevated temperature, reacting calcium oxide with ammonium chloride to form calcium chloride, water, and ammonia gas; and reacting ammonia gas and carbon dioxide at high pressure to form urea and water, which are then utilized to form biocement. This cyclic process can be achieved by combining industrial processes with the resulting product as biocement. The process may involve retention of calcium carbonate currently utilized in the manufacture of Portland Cement.

Carbon dioxide adsorbents, production methods therof, and methods for separating carbondioxide using the same

A carbon dioxide adsorbent includes a porous metal oxide represented by Chemical Formula 1, the porous metal oxide having a specific surface area of greater than or equal to about 30 m.sup.2/g, and an average pore size of greater than or equal to about 2 nm.

Carbon dioxide adsorbents, production methods therof, and methods for separating carbondioxide using the same

A carbon dioxide adsorbent includes a porous metal oxide represented by Chemical Formula 1, the porous metal oxide having a specific surface area of greater than or equal to about 30 m.sup.2/g, and an average pore size of greater than or equal to about 2 nm.

Calciner using recirculated gases

A system for making oxide material may comprise a preheating cyclone stage for receiving a solid carbonate material and operating at a temperature less than a calcination temperature of the solid carbonate material, a calcination cyclone stage for heating the preheated solid carbonate material and operating at a temperature of at least the calcination temperature to convert the preheated solid carbonate material to a solid oxide material and carbon dioxide gas, a cooling cyclone stage for cooling the solid oxide material and operating at a temperature less than the calcination temperature to cool the solid oxide material to ambient temperature, a first recirculating system to extract and recirculate a first gas from an outlet of the calcination cyclone stage to an inlet of the calcination cyclone stage zone, and a second recirculating system to extract and recirculate a second gas from the cooling cyclone stage to the preheating cyclone stage.