C01F11/181

Processes Producing Alkali Hydroxides, Alkali Carbonates, Alkali Bicarbonates, and/or Alkaline Earth Sulfates
20230131290 · 2023-04-27 ·

The present application pertains to methods for making alkali hydroxide, or alkali carbonates, or alkali bicarbonates, or alkaline-earth sulfates. In one embodiment, a material comprising an alkaline earth is converted to an alkaline earth sulfite or bisulfite and reacted with an alkali sulfate to form an alkaline earth sulfate and alkali sulfite or bisulfite. The alkali sulfite or bisulfite is converted into an alkali hydroxide, or an alkali carbonate, or an alkali bicarbonate. In another embodiment, ammonium carbonate or ammonium bicarbonate is reacted with an alkali sulfate, to form ammonium sulfate and an alkali carbonate or alkali bicarbonate. A material comprising an alkaline earth is converted to an alkaline earth sulfite or bisulfite and reacted with the ammonium sulfate to form an alkaline earth sulfate and ammonium sulfite or ammonium bisulfite. The ammonium sulfite or bisulfite is regenerated into ammonia, or ammonium hydroxide, or ammonium carbonate, or ammonium bicarbonate.

Li recovery processes and onsite chemical production for Li recovery processes

In this disclosure, a process of recycling acid, base and the salt reagents required in the Li recovery process is introduced. A membrane electrolysis cell which incorporates an oxygen depolarized cathode is implemented to generate the required chemicals onsite. The system can utilize a portion of the salar brine or other lithium-containing brine or solid waste to generate hydrochloric or sulfuric acid, sodium hydroxide and carbonate salts. Simultaneous generation of acid and base allows for taking advantage of both chemicals during the conventional Li recovery from brines and mineral rocks. The desalinated water can also be used for the washing steps on the recovery process or returned into the evaporation ponds. The method also can be used for the direct conversion of lithium salts to the high value LiOH product. The method does not produce any solid effluent which makes it easy-to-adopt for use in existing industrial Li recovery plants.

FACILE, LOW-ENERGY ROUTES FOR THE PRODUCTION OF HYDRATED CALCIUM AND MAGNESIUM SALTS FROM ALKALINE INDUSTRIAL WASTES

Divalent ions are extracted from solids by leaching to form a divalent ion-containing solution. The divalent ion-containing solution is subjected to concentration to form a concentrated divalent ion-containing solution. Precipitation of a divalent ion hydroxide salt is induced from the concentrated divalent ion-containing solution. In other cases, the concentrated divalent ion-containing solution is exposed to carbon dioxide to induce precipitation of a divalent ion carbonate salt.

Calcium and/or Magnesium Additive for Membrane and Fouling Control and System and Process for Membrane Fouling Control Using the Additive

A calcium and/or magnesium additive for membrane fouling control made up of particles for forming a dynamic protective layer on the membrane for fouling control of the membrane, when added in the liquid flowing through the membrane, wherein the particles are synthetic mineral precipitate particles based on calcium and/or magnesium selected from the group consisting of ultrafine synthetic mineral precipitate particles and microfine synthetic mineral precipitate particles, as well as a process and system for membrane fouling control.

Reduced Carbon Footprint Concrete Composition

Aspects of the invention include methods of removing carbon dioxide (CO.sub.2) from a CO.sub.2 containing gas. In some instances, the methods include contacting CO.sub.2 containing gas with a bicarbonate buffered aqueous medium under conditions sufficient to produce a bicarbonate rich product. Where desired, the resultant bicarbonate rich product or a component thereof may then be stored or further processed, e.g., combined with a divalent alkaline earth metal cation, under conditions sufficient to produce a solid carbonate composition. Aspects of the invention further include systems for practicing the methods, as well as products produced by the methods.

Generation of an alkaline liquid and forming a continuous generation alkaline liquid loop

A process is provided using a concentrated sodium bicarbonate solution as a solubilizer mixed with a calcium hydroxide to chemically produce an insoluble calcium carbonate and produce an alkaline liquid solution, then passing the alkaline liquid solution through detrimental gases in a scrubber to produce an enhanced sodium bicarbonate which regenerates the sodium bicarbonate thus creating a continuous closed loop. The process can also produce a sodium phosphate (trisodium phosphate) by mixing the alkaline liquid solution with a phosphoric acid.

METHODS AND SYSTEMS FOR TREATMENT OF LIME TO FORM VATERITE
20230107410 · 2023-04-06 ·

Provided herein are methods and systems to form calcium carbonate comprising vaterite, comprising dissolving lime in an aqueous base solution under one or more precipitation conditions to produce a precipitation material comprising calcium carbonate and a supernatant solution, wherein the calcium carbonate comprises vaterite.

Permanent storage of carbon dioxide
11618688 · 2023-04-04 · ·

Disclosed is a method for fast and cost-efficient preparation of ikaite crystals. The method comprises contacting an alkaline aqueous solution, which comprises carbonate and bicarbonate ions, with a water solution, which comprises Ca.sup.2+, at a temperature not exceeding 15° C., wherein contact between the alkaline aqueous solution and the water solution takes place at a permeable or porous surface, through which either solution is fed to the other at a flow rate facilitating formation of ikaite crystals. Also disclosed is system for carrying out the ikaite preparation process. The process and system provides a cost efficient and effective means for capture and storage of carbon dioxide.

A PROCESS FOR CONVERTING NATURAL CALCIUM CARBONATE INTO PRECIPITATED CALCIUM CARBONATE

A process for converting natural calcium carbonate into precipitated calcium carbonate, involving treating the natural calcium carbonate with a sulfate to produce a gypsum and reacting the gypsum with at least one carbonate source to produce precipitated calcium carbonate. The crystalline polymorph, particle size, and various other characteristics of the precipitated calcium carbonate are controlled by varying conditions during the reacting. Since the natural calcium carbonate is not calcined, the process relates to a low energy method of producing precipitated calcium carbonate of controlled polymorph and particle size with limestone, marble, or chalk as the calcium source.

LI RECOVERY PROCESSES AND ONSITE CHEMICAL PRODUCTION FOR LI RECOVERY PROCESSES

In this disclosure, a process of recycling acid, base and the salt reagents required in the Li recovery process is introduced. A membrane electrolysis cell which incorporates an oxygen depolarized cathode is implemented to generate the required chemicals onsite. The system can utilize a portion of the salar brine or other lithium-containing brine or solid waste to generate hydrochloric or sulfuric acid, sodium hydroxide and carbonate salts. Simultaneous generation of acid and base allows for taking advantage of both chemicals during the conventional Li recovery from brines and mineral rocks. The desalinated water can also be used for the washing steps on the recovery process or returned into the evaporation ponds. The method also can be used for the direct conversion of lithium salts to the high value LiOH product. The method does not produce any solid effluent which makes it easy-to-adopt for use in existing industrial Li recovery plants.