A process for producing a cathode or anode material adapted for use in the manufacture of fast rechargeable ion batteries. The process may include the steps of Selecting an precursor material that, upon heating in a gas stream, releases volatile compounds to create porous materials to generate a material compound suitable for an electrode in an ion battery. Grinding the precursor material to produce a powder of particles with a first predetermined particle size distribution to form a precursor powder. Calcining the precursor powder in a flash calciner reactor segment with a first process gas at a first temperature to produce a porous particle material suitable for an electrode in an ion battery, and having the pore properties, surface area and nanoscale structures for applications in such batteries. Processing the hot precursor powder in a second calciner reactor segment with a second process gas to complete the calcination reaction, to anneal the material to optimise the particle strength, and to modify the oxidation state of the product for maximising the charge density when the particle is activated in a battery cell to form a second precursor powder. Quenching the second precursor powder. Activating the particles of the second precursor powder in an electrolytic cell by the initial charging steps to intercalate electrolyte ions in the particles.

The present invention relates to a method for preparing a lithium manganese oxide-based material useful in applications such as for pseudocapacitors and lithium ions batteries. More specifically, by synthesizing manganese oxide nanoparticles and mixing them with lithium salts, and conducting stepwise heat treatment processes under optimized conditions, a lithium manganese oxide-based material with excellent specific capacitance, having a high surface area with a small size, can be prepared.

A positive active material for a rechargeable lithium battery includes a lithium nickel-based composite oxide including a secondary particle in which a plurality of plate-shaped primary particles are agglomerated; and a lithium manganese composite oxide having at least two crystal lattice structures, wherein the secondary particle has a regular array structure in which (003) planes of the primary particles are oriented in a vertical direction with respect to the surface of the secondary particle.

A method of forming an inorganic nano-material by thermally treating metal-infused organic polymers to remove the organics to leave an inorganic nano-material where the metal-infused organic polymer precursor may be formed by a polymer synthesis reaction of organic monomers with a metal-containing precursor and by combining a metal containing precursor with at least one organic monomer to obtain a mixture and initiating a polymerization reaction of the mixture to form a metal-infused organic polymer precursor.

The present invention provides the compound LiMn.sub.2--x-yNa.sub.xM.sub.yO.sub.4/Na.sub.1-zMnLi.sub.zM.sub.tO.sub.2/Na.sub.2CO.sub.3, to be used as a positive electrode for rechargeable lithium ion battery, where M is a metal or metalloid, 0.0≤x≤0.5; 0.0≤y≤0.5; 0.1≤z≤0.5; 0.0≤t≤0.3; as well as the method for producing it. The synthesis process includes disolving or mixing the precursor metals and then calcining them in air or controlled atmosphere in a temperature range between 250° C. and 1000° C., and for a time range of 0.5 h to 72 h to obtain the composite proposed with the interaction of its three present phases, presenting a high retention capacity during repeated loading/unloading cycles and excellent discharge capacity both at room temperature and up to 55° C.

A positive electrode of an active material of interconnected polycrystalline and porous particles for secondary battery has been developed to achieve greater diffusion, excellent specific capacity and life cycle. The active material of the positive electrode for secondary battery is obtained from a hot-pressing process to which the composite fiber membrane is subjected with the precursors of the active metals and the polymer, obtaining morphologies such as monocrystalline particles, two-dimensional plates, and bars.

A method for manufacturing a dense layer that includes: supplying a substrate and a suspension of non-agglomerated nanoparticles of a material P; depositing a layer on the substrate using the suspension; drying the layer thus obtained; and densifying the dried layer by mechanical compression and/or heat treatment. The method is characterised in that the suspension of non-agglomerated nanoparticles of material P includes nanoparticles of material P having a size distribution having a value of D50. The distribution includes nanoparticles of material P of a first size D1 between 20 nm and 50 nm, and nanoparticles of material P of a second size D2 characterised by the value D50 being at least five times less than that of D1, or the distribution has a mean size of nanoparticles of material P less than 50 nm, and a standard deviation to mean size ratio greater than 0.6.

A positive electrode active material for a non-aqueous electrolyte secondary battery includes LiX, where X represents a halogen atom.

A doped spinel comprising the formula:
Li.sub.1±wMe1.sub.vMe2.sub.x-vMn.sub.2-x-yTiyO.sub.4-zF.sub.z
where, 0≦w<1, 0.3<x≦0.7, 0.3≦v<0.7, x>v, 0.0001≦y≦0.35, and 0.0001≦z≦0.3. Me1 is a metal selected from a group of elements consisting of Cr, Fe, Co, Ni, Cu, and Zn. Me2 is a metal selected from a group of elements consisting of Ni, Fe, Co, Mg, Cr, V, Ru, Mg, Al, Zn, Cu, Cd, Ag, Y, Sc, Ga, In, As, Sb, Pt, Au, and B.

Embodiments of inorganic electrode materials that utilize nanostructure surface modifications via functionalization via carbonate/carboxylate to achieve superior electrochemical performance and methods of producing same.