A method of manufacturing large lens arrays from glass includes heating glass to take a form of a glass sheet of viscous liquid glass floating on liquid metal. Large lens arrays are made by the method and devices and systems are used for making the large lens arrays. The glass sheet has a lower surface in contact with the liquid metal and an upper surface on an opposite side of the glass sheet away from the liquid metal. The method applies a gas flow on the upper surface of the glass sheet to cause the upper surface of the glass sheet to form a pattern of convex lenses in response to local variations in a pressure profile of the gas flow; and cooling the glass sheet to solidify into a rigid, patterned glass sheet.

A method of manufacturing large lens arrays from glass includes heating glass to take a form of a glass sheet of viscous liquid glass floating on liquid metal. Large lens arrays are made by the method and devices and systems are used for making the large lens arrays. The glass sheet has a lower surface in contact with the liquid metal and an upper surface on an opposite side of the glass sheet away from the liquid metal. The method applies a gas flow on the upper surface of the glass sheet to cause the upper surface of the glass sheet to form a pattern of convex lenses in response to local variations in a pressure profile of the gas flow; and cooling the glass sheet to solidify into a rigid, patterned glass sheet.

Various aspects of systems and methods are provided herein wherein a method, is provided including the steps of: depositing a hot, flexible ribbon material along a plurality of sequentially conveyed molds; rolling a pinch roller over the surface of the ribbon, such that at least one pinch region is actuated in the ribbon as the ribbon is pinched between a pinch edge of the pinch roller and the surface of the mold; and rolling a pin roller over the surface of the ribbon, cooling the ribbon to thereby separate the ribbon along the pinch region into discrete parts.

Various aspects of systems and methods are provided herein wherein a method, is provided including the steps of: depositing a hot, flexible ribbon material along a plurality of sequentially conveyed molds; rolling a pinch roller over the surface of the ribbon, such that at least one pinch region is actuated in the ribbon as the ribbon is pinched between a pinch edge of the pinch roller and the surface of the mold; and rolling a pin roller over the surface of the ribbon, cooling the ribbon to thereby separate the ribbon along the pinch region into discrete parts.

Various aspects of methods and systems are provided, which detail: a method, comprising: depositing a hot, flexible glass-containing ribbon along a plurality of sequentially conveyed molds; rolling a pinch roller over the surface of the glass-containing ribbon, such that at least one pinch region is actuated in the glass ribbon as the glass ribbon is pinched between a pinch edge of the pinch roller and the surface of the mold; and cooling the glass ribbon, separating the glass ribbon along the pinch region into discrete glass parts.

Various aspects of methods and systems are provided, which detail: a method, comprising: depositing a hot, flexible glass-containing ribbon along a plurality of sequentially conveyed molds; rolling a pinch roller over the surface of the glass-containing ribbon, such that at least one pinch region is actuated in the glass ribbon as the glass ribbon is pinched between a pinch edge of the pinch roller and the surface of the mold; and cooling the glass ribbon, separating the glass ribbon along the pinch region into discrete glass parts.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.