Patent classifications
C03B2205/44
METHODS OF MAKING AN OPTICAL FIBER, AND OPTICAL FIBER
According to some embodiments a method of processing an optical fiber comprises the steps of: (i) drawing the fiber at a drawing rate of at least 30 m/sec; and (ii) cooling the drawn fiber in a gas at an average cooling rate less than 5000° C./s, such that said cooling reduces the temperature of the fiber from an entering temperature in the range between 1500° C. and 1700° C. to another temperature in the range between 1200° C. and 1400° C., the gas being at a temperature between 800° C. and 1500° C.; and the thermal conductivity κ of the gas being not greater than 1.5×10.sup.−4 cal/cm-s-K for at least one temperature within a range of 800° C. to 1500° C. at one atm (atmosphere) pressure absolute.
OPTICAL FIBER PREFORM AND METHOD OF MANUFACTURING OPTICAL FIBER
An optical fiber preform includes: a columnar portion having an approximately constant radius of r; and a taper portion located adjacent to the columnar portion in a lengthwise direction and having a radius decreasing along the lengthwise direction. The taper portion includes: a first taper portion including a portion having a radius varying between 0.9r and 0.6r; and a second taper portion including a portion having a radius varying between 0.4r and 0.15r. A diameter of the first taper portion in the portion having the radius varying between 0.9r and 0.6r decreases so as to form a maximum angle θ1 between 40 degrees and 60 degrees with respect to the columnar portion, a diameter of the second taper portion in the portion having the radius varying between 0.4r and 0.15r decreases so as to form an average angle θ2 between 5 degrees and 30 degrees with respect to a central axis in the lengthwise direction, and a volume of the taper portion is smaller than or equal to 45% of a volume of a column having a same outer diameter as a maximum outer diameter of the taper portion and having a same length as the taper portion.
Optical fiber manufacturing method using relative bulk densities
An optical fiber manufacturing method includes setting a first holding member and a rod inside a glass pipe, the first holding member made of glass and having plural holes formed, so that the rod is supported by the first holding member; filling glass particles between the rod and a glass pipe inner wall; holding the rod such that the rod and the filled glass particles are enclosed by the glass pipe inner wall and the first and second holding members, and sealing one end of the glass pipe and manufacturing an intermediate; and manufacturing an optical fiber from the intermediate, wherein a bulk density of the first and second holding members is set with reference to a bulk density of a filling portion made from the glass particles, and the predetermined range is determined according to a core diameter permissible variation range in its longitudinal direction.
Tapered core fiber manufacturing methods
Tapered core fibers are produced using tapered core rods that can be etched or ground so that a fiber cladding has a constant diameter. The tapered core can be an actively doped core, or a passive core. One or more sleeving tubes can be collapsed onto a tapered core rod and exterior portions of the collapsed sleeving tubes can be ground to provide a constant cladding diameter in a fiber drawn from the preform.
Optical fiber with variable absorption
An optical fiber may comprise a core doped with one or more active ions to guide signal light from an input end of the optical fiber to an output end of the optical fiber, a cladding surrounding the core to guide pump light from the input end of the optical fiber to the output end of the optical fiber, and one or more inserts formed in the cladding surrounding the core. The core may have a geometry (e.g., a cross-sectional size, a helical pitch, and/or the like) that varies along a longitudinal length of the optical fiber, which may cause an absorption of the pump light to be modulated along the longitudinal length of the optical fiber.
OPTICAL FIBER WITH VARIABLE ABSORPTION
An optical fiber may comprise a core doped with one or more active ions to guide signal light from an input end of the optical fiber to an output end of the optical fiber, a cladding surrounding the core to guide pump light from the input end of the optical fiber to the output end of the optical fiber, and one or more inserts formed in the cladding surrounding the core. The core may have a geometry (e.g., a cross-sectional size, a helical pitch, and/or the like) that varies along a longitudinal length of the optical fiber, which may cause an absorption of the pump light to be modulated along the longitudinal length of the optical fiber.
OPTICAL FIBER WITH LOW FICTIVE TEMPERATURE
Optical fibers having low fictive temperature and methods of making such fibers are described. Management of the cooling rate of an optical fiber during fiber draw permits control over the fictive temperature of the fiber. Non-monotonic cooling rates are shown to promote reductions in fiber fictive temperature. The non-monotonic cooling includes slower cooling rates in upstream portions of the process pathway and faster cooling rates in downstream portions of the process pathway. Reduction in fiber fictive temperature is achieved by controlling the ambient temperature of the fiber to slow the cooling rate of the fiber in upstream portions of the process pathway that correspond to the fiber temperature regime in which the fiber viscosity is sufficiently low to permit efficient structural relaxation. Increases in cooling rate in downstream portions of the process pathway permit adjustment of fiber temperature as needed to meet entrance temperature requirements of downstream processing units. Lower fiber fictive temperature and lower fiber attenuation are achieved at faster draw speeds through non-monotonic cooling of fiber temperature.
Optical fiber with low fictive temperature
Optical fibers having low fictive temperature and methods of making such fibers are described. Management of the cooling rate of an optical fiber during fiber draw permits control over the fictive temperature of the fiber. Non-monotonic cooling rates are shown to promote reductions in fiber fictive temperature. The non-monotonic cooling includes slower cooling rates in upstream portions of the process pathway and faster cooling rates in downstream portions of the process pathway. Reduction in fiber fictive temperature is achieved by controlling the ambient temperature of the fiber to slow the cooling rate of the fiber in upstream portions of the process pathway that correspond to the fiber temperature regime in which the fiber viscosity is sufficiently low to permit efficient structural relaxation. Increases in cooling rate in downstream portions of the process pathway permit adjustment of fiber temperature as needed to meet entrance temperature requirements of downstream processing units. Lower fiber fictive temperature and lower fiber attenuation are achieved at faster draw speeds through non-monotonic cooling of fiber temperature.
OPTICAL FIBER MANUFACTURING METHOD
An optical fiber manufacturing method includes setting a first holding member and a rod inside a glass pipe, the first holding member made of glass and having plural holes formed, so that the rod is supported by the first holding member; filling glass particles between the rod and a glass pipe inner wall; holding the rod such that the rod and the filled glass particles are enclosed by the glass pipe inner wall and the first and second holding members, and sealing one end of the glass pipe and manufacturing an intermediate; and manufacturing an optical fiber from the intermediate, wherein a bulk density of the first and second holding members is set with reference to a bulk density of a filling portion made from the glass particles, and the predetermined range is determined according to a core diameter permissible variation range in its longitudinal direction.
APPARATUS, SYSTEM, AND METHOD FOR DRAWING AN OPTICAL FIBER
The present invention relates to a method (200, 400, 500, 600) for drawing a bare optical fiber (118) from a cylindrical glass preform (102) in a furnace chamber (104) by hanging the cylindrical glass preform (102) near a first end (104a) of the furnace chamber (104), injecting first and second inert gasses inside the furnace chamber (104) in a predefined ratio of 0.3 to 5, and melting the cylindrical glass preform (102) while maintaining a positive pressure in the furnace chamber (104) to form the bare optical fiber (118) such that a Bare Fiber Diameter (BFD) variation of the bare optical fiber (118) is less than 0.1 micrometers (?m) from a mean diameter of the bare optical fiber (118).