A system for processing optical fiber includes a draw furnace, a fiber conveyance pathway extending between an upstream end positioned at the draw furnace and a downstream end positioned opposite the upstream end, where optical fiber is conveyed along the fiber conveyance pathway from the upstream end to the downstream end in a fiber conveyance direction, a muffle in communication with the draw furnace and positioned downstream of the draw furnace, a second cooling device annularly surrounding the fiber conveyance pathway downstream from the draw furnace, the second cooling device including one or more second cooling device heating elements and a first cooling device positioned between the draw furnace and the second cooling device, wherein the first cooling device directs a fluid to contact the optical fiber.

An optical fiber manufacturing method includes a first process of passing a glass fiber through a fiber path. The fiber path is formed through a cooling tube that is housed in a first casing. The method also includes a second process of leading the glass fiber into a second casing before leading into the first casing. The first process includes supplying a first dry gas, having a dew point lower than the temperature of the cooling tube, into a first dry space formed between the first casing and the cooling tube. The second process includes supplying a second dry gas into a second dry space formed inside the second casing so as to cause air pressure in the second dry space to be higher than air pressure in an external space. The dew point of the second dry gas is lower than the dew point in the external space.

According to some embodiments a method of processing an optical fiber comprises the steps of: (i) drawing the fiber at a drawing rate of at least 30 m/sec; and (ii) cooling the drawn fiber in a gas at an average cooling rate less than 5000° C./s, such that said cooling reduces the temperature of the fiber from an entering temperature in the range between 1500° C. and 1700° C. to another temperature in the range between 1200° C. and 1400° C., the gas being at a temperature between 800° C. and 1500° C.; and the thermal conductivity κ of the gas being not greater than 1.5×10.sup.−4 cal/cm-s-K for at least one temperature within a range of 800° C. to 1500° C. at one atm (atmosphere) pressure absolute.

A manufacturing method for an optical fiber, includes: drawing, while heating in a heating furnace, a lower end of an optical fiber preform that is to be an optical fiber having a core consisting of silica glass containing a rare earth element compound. The heating furnace has a temperature profile in which a temperature of the heating furnace increases to a maximum temperature T.sub.max and then decreases from an upstream side of the heating furnace toward a downstream side of the heating furnace. The temperature profile has a changing point at which the temperature decreases more steeply on the downstream side from a position where the maximum temperature T.sub.max is reached. At the maximum temperature, a temperature of the silica glass is higher than or equal to a glass transition temperature and the silica glass is in a single phase.

A high-density optical fiber ribbon is formed by two or more cladding-strengthened glass optical fibers each having an outer surface and that do not individually include a protective polymer coating. A common protective coating substantially surrounds the outer surfaces of the two or more cladding-strengthened glass optical fibers so that the common protective coating is common to the two or more cladding-strengthened glass optical fibers. A fiber ribbon cable is formed by adding a cover assembly to the fiber ribbon. A fiber ribbon interconnect is formed adding one or more optical connectors to the fiber ribbon or fiber ribbon cable. Optical data transmission systems that employ the fiber ribbon to optically connect to a photonic device are also disclosed. Methods of forming the cladding-strengthened glass optical fibers and the high-density optical fiber ribbons are also disclosed.

A method of controlling the temperature of an optical fiber is provided that includes the steps of: providing an energy transfer member configured to accept or provide thermal energy, the energy transfer member defines an energy transfer surface; passing an optical fiber proximate the energy transfer member such that a gap is defined between the optical fiber and the energy transfer surface; and transferring thermal energy between the optical fiber and the energy transfer member via conduction across the gap.

A cooling device system for cooling optical fiber includes a plurality of bodies (202), each body having a top surface (210) and an opposing bottom surface (212); an opening (204) within each of the plurality of bodies extending from the top surface through the body to the bottom surface, wherein the opening is configured to pass an optical fiber (10) through the body; and one or more air outlets (208) within the body configured to direct air to contact the optical fiber as it passes through the opening, wherein the air flowing out of the one or more openings has an average velocity of about 20 m/s to about 350 m/s.

An optical fiber manufacturing method includes: drawing an optical fiber preform to form a bare optical fiber; cooling the bare optical fiber; coating an uncured coating layer that includes a resin precursor on an outer periphery of the bare optical fiber; curing the uncured coating layer to form a semi-cured coating layer; further curing the semi-cured coating layer; and cooling the semi-cured coating layer by at least one non-contact direction changer between the curing of the uncured coating layer and the curing of the semi-cured coating layer.

A method for manufacturing an optical fiber includes: heating an optical fiber preform to draw glass fiber; measuring an outer diameter of the glass fiber to obtain a function of time; transforming the function of time into a function of frequency; identifying a first peak caused by a first drawing condition and a second peak caused by a second drawing condition in the function of frequency; and adjusting the second drawing condition so as to satisfy fn<fm−wm/2 or fn>fm+wm/2, where fm is a frequency of the first peak, wm is a full width at half maximum of the first peak, and fn is a frequency of the second peak.

A method of processing an optical fiber includes drawing the optical fiber from an optical fiber preform within a draw furnace, the optical fiber extending from the draw furnace along a process pathway, the optical fiber comprising at least one halogen-doped core; and drawing the optical fiber through at least one slow cooling device positioned downstream from the draw furnace at a draw speed. The at least one slow cooling device exposes the optical fiber to a slow cooling device process temperature greater than or equal to 800° C. and less than or equal to 1600° C. The draw speed is such that the optical fiber has a residence time of at least 0.1 s in the at least one slow cooling device. An optical fiber made by such a process is also disclosed.