According to some embodiments a method of processing an optical fiber comprises the steps of: (i) drawing the fiber at a drawing rate of at least 30 m/sec; and (ii) cooling the drawn fiber in a gas at an average cooling rate less than 5000° C./s, such that said cooling reduces the temperature of the fiber from an entering temperature in the range between 1500° C. and 1700° C. to another temperature in the range between 1200° C. and 1400° C., the gas being at a temperature between 800° C. and 1500° C.; and the thermal conductivity κ of the gas being not greater than 1.5×10.sup.−4 cal/cm-s-K for at least one temperature within a range of 800° C. to 1500° C. at one atm (atmosphere) pressure absolute.

A system for drawing optical fiber in microgravity including a sealed housing to prevent infiltration of at least humidity and filled with a dry environment, a preform holder located within the sealed housing to hold preform material, a furnace located within the sealed housing to receive the preform material from the preform holder and to heat the preform material from which the optical fiber is pulled, a feed system to move the preform material from the preform holder to the furnace, a drawing mechanism located within the sealed housing to pull the optical fiber from the preform material within the furnace, a diameter monitor located within the sealed housing to measure a diameter of the optical fiber and a fiber collection mechanism located within the sealed housing to gather and store the optical fiber.

A cooling device system for cooling optical fiber includes a plurality of bodies (202), each body having a top surface (210) and an opposing bottom surface (212); an opening (204) within each of the plurality of bodies extending from the top surface through the body to the bottom surface, wherein the opening is configured to pass an optical fiber (10) through the body; and one or more air outlets (208) within the body configured to direct air to contact the optical fiber as it passes through the opening, wherein the air flowing out of the one or more openings has an average velocity of about 20 m/s to about 350 m/s.

A furnace system includes a muffle defining a furnace cavity. A lower heater is coupled to the muffle and is configured to create a hot zone within the furnace cavity having a temperature of about 1900° C. or greater. An upper muffle extension is positioned above the muffle and defines a handle cavity. A downfeed handle is positioned within the handle cavity such that a gap is defined between an outer surface of the downfeed handle and an inner surface of the upper muffle extension. An upper heater is thermally coupled to the upper muffle extension and configured to heat the gap. A gas screen is positioned in the upper muffle extension and is configured to inject a process gas into the handle cavity.

A furnace system includes a muffle defining a furnace cavity. A lower heater is coupled to the muffle and is configured to create a hot zone within the furnace cavity having a temperature of about 1900° C. or greater. An upper muffle extension is positioned above the muffle and defines a handle cavity. A downfeed handle is positioned within the handle cavity such that a gap is defined between an outer surface of the downfeed handle and an inner surface of the upper muffle extension. An upper heater is thermally coupled to the upper muffle extension and configured to heat the gap. A gas screen is positioned in the upper muffle extension and is configured to inject a process gas into the handle cavity.

The fabrication of sleeveless canes utilizes a preform with an array of glass canes in the preform. At least one tube-sleeve encircles the array of glass canes and is secured to the array of glass canes. The array of glass canes is moved into a furnace wherein the array of glass canes is heated. The furnace is maintained at a furnace temperature within the range of 2000° C. to 1700° C. and the array of glass canes is drawn from the furnace. The drawing of the array of glass canes both scales down the glass canes and elongates the glass canes. Maintaining the furnace at a furnace temperature within the range of 2000° C. to 1700° C. assures that the array of glass canes and the glass canes maintain their original shape.

A system for producing an optical fiber with inscribed grating array is described. The system comprises a fiber drawing apparatus for drawing an optical fiber, a writing system for inscribing a grating in the optical fiber during the drawing process of the optical fiber and a controller for controlling the driving of the writing system. According to the present invention the fiber drawing apparatus also comprises a fiber length and/or drawing detecting means for determining the fiber length and/or fiber drawing speed and/or a fiber drawing parameter during the drawing process. The controller thereby is configured for capturing information from the fiber length and/or drawing detecting means and for controlling the writing system based on the captured information captured from the fiber length and/or drawing detecting means.

A furnace system includes a muffle defining a furnace cavity. A lower heater is coupled to the muffle and is configured to create a hot zone within the furnace cavity having a temperature of about 1900° C. or greater. An upper muffle extension is positioned above the muffle and defines a handle cavity. A downfeed handle is positioned within the handle cavity such that a gap is defined between an outer surface of the downfeed handle and an inner surface of the upper muffle extension. An upper heater is thermally coupled to the upper muffle extension and configured to heat the gap. A gas screen is positioned in the upper muffle extension and is configured to inject a process gas into the handle cavity.

A system for producing an optical fiber with inscribed grating array is described. The system comprises a fiber drawing apparatus for drawing an optical fiber, a writing system for inscribing a grating in the optical fiber during the drawing process of the optical fiber and a controller for controlling the driving of the writing system. According to the present invention the fiber drawing apparatus also comprises a fiber length and/or drawing detecting means for determining the fiber length and/or fiber drawing speed and/or a fiber drawing parameter during the drawing process. The controller thereby is configured for capturing information from the fiber length and/or drawing detecting means and for controlling the writing system based on the captured information captured from the fiber length and/or drawing detecting means.

A system for precoating a preform for drawing optical fiber including a diameter sensor to determine a diameter of pulled optical fiber, a cooling system to cool the optical fiber once it is pulled from a furnace, a coating system to apply a coating to the optical fiber once it has cooled and an ultra-violet lamp to cure the coating.