A pair of moulds for moulding an optical component is disclosed. The pair of moulds includes a first mould having a first surface, and a second mould having a second surface. The first surface includes a moulding portion for moulding a first optical surface of the optical component, and an alignment portion for alignment with the second mould. The alignment portion extends around the moulding portion. The second surface includes a moulding portion for moulding a second, opposite optical surface of the optical component, and an alignment portion for alignment with the first mould via a contact with the alignment portion of the first surface. When the moulds are brought together, they self-align. A corresponding moulding apparatus and a method may use the mould pair to manufacture various optical components.

The invention relates to an optical element for a vehicle headlight, in particular a motor vehicle headlight, having a first head lens array which is a compressed as a single piece from a transparent material and at least one second head lens array which is compressed as a single piece from the same or another transparent material. Said first head lens array and the second head lens array have respectively a connecting web which connects the at least one first head lens to a second head lens.

Provided is a mold manufacturing method that is capable of manufacturing a mold of a complex shape particularly of an optical element with sufficient shape accuracy and within a relatively short time. This mold manufacturing method includes: a step for forming a base made of metal into a first shape through machining; a step for coating the base with a resin layer; a step for forming the resin layer into a second shape; and a step for forming the base into a third shape through dry-etching.

In a method of making pixelated scintillators, an amorphous scintillator material in a molten state is pressed into a plurality of cavities defined by a plurality of walls of a mesh array. The molten scintillator material in the plurality of cavities is cooled to form a pixelated scintillator array. An x-ray imager including a pixelated scintillator is also described.

A micro- and nano-hot embossing method for an optical glass lens array, including: preparing a mold with a micro-hole array by micro EDM, where the micro-hole array matches an optical glass lens array and the mold is made of a hard metal material which is conductive and meets strength and temperature requirements; preparing a nano nitride-based graded composite coating on a surface of the mold by magnetron sputtering; and pre-fabricating a glass preform and then placing the glass preform on the surface of the mold; heating the glass preform and hot embossing by a glass molding machine in vacuum; cooling in nitrogen atmosphere; and demolding to produce the optical glass lens array. The micro- and nano-hot embossing method of the present invention improves the surface quality of the optical glass lens array and reduces the cost and difficulty for manufacturing.

A method for manufacturing an optical element out of glass comprises placing a blank made of glass on an annular contact face of a supporting body having a hollow cross section. The blank is heated on the supporting body in a cavity of a protective cap that is arranged in a furnace cavity, such that a temperature gradient is established in the blank in such a way that the blank is cooler inside than on an outside region. The blank is press molded to form the optical element.

A method of manufacturing an optical multiplexer, whereby one molded product is formed by using a mold and vertically cut in a row direction, thus efficiently manufacturing multiple optical multiplexers, with a microlens array and an optical block being integrated together. Therefore, the present invention may increase product productivity and realize a size reduction of a product.

An optical multiplexer (MUX) according to an embodiment of the present disclosure includes a base part having a plate-shape having a first surface and a second surface opposite to the first surface, a microarray lens layer integrally formed on the first surface of the base part, the microarray lens layer including microlens layers being multiple aspherical surface-shaped, and multiple optical blocks integrally formed on the second surface of the base part and formed at respective positions corresponding to the microlens layers.

A method of manufacturing an optical multiplexer, whereby one molded product is formed by using a mold and vertically cut in a row direction, thus efficiently manufacturing multiple optical multiplexers, with a microlens array and an optical block being integrated together. Therefore, the present invention may increase product productivity and realize a size reduction of a product.

Provided is a mold for molding a wafer lens, including an upper mold and a lower mold. The upper mold includes a first molding surface. The first molding surface includes first molding portions. The first molding portion includes a first recessed portion formed by recessing from the first molding surface. The lower mold matches the upper mold. The lower mold includes a second molding surface right facing the first molding surface. The second molding surface includes second molding portions. The second molding portion includes a first protrusion portion protruding from the second molding surface towards the first molding surface. The first molding portions and the second molding portions are disposed in one-to-one correspondence. The first molding portion further includes a second recessed portion formed by recessing from the first molding surface towards a direction facing away from the lower mold. The second recessed portion surrounds the first recessed portion.