A tooling for forming a sheet of glass includes a forming die made of electrically conductive material and a heating unit, distant from the forming die. The forming die includes a molding surface, a support to hold a sheet of glass away from and opposite the molding surface, and an induction circuit having an inductor extending in a cavity in the forming die. The heating unit includes a surface configured to produce thermal radiation opposite the molding surface, and an induction circuit having an inductor extending in a cavity of the heating unit. A connector connects the induction circuits to a high-frequency current generator.

According to one example, a molding apparatus may be utilized to mold one or more glass elements by heating of one or more glass materials and pressing the one or more glass materials between an upper mold and a lower mold. The molding apparatus includes a radiant heating module comprising a plurality of radiant heating elements, an upper resistive heating module comprising a first plurality of independently controlled resistive heating elements, and a lower resistive heating module comprising a second plurality of independently controlled resistive heating elements.

A method of fabricating a shaped optical element for refracting infrared light. The method can include providing a chalcogenide glass mass within a precision mold, the chalcogenide glass mass having a starting volume that is equal to or less than about 105% of the volume of the shaped optical element, precision molding the chalcogenide glass mass by providing heat and pressure to form the chalcogenide glass mass into a near-net shaped optical element, removing the near-net shaped optical element from the precision mold, and refining the near-net shaped optical element to generate the shaped optical element, the outside diameter of the near-net shaped optical element being less than or equal to 25 μm larger than an outside diameter of the shaped optical element. The near-net shaped optical element can have an outside diameter less than 20 μm greater than the outside diameter of the shaped optical element.

Provided is a method of molding an optical element to obtain the molded optical element. The method includes: preparing a die set including an upper die having an upper molding surface, a lower die having a lower molding surface, a side die in which a through hole is formed, and a sleeve configured to accommodate the upper die, the lower die, and the side die; disposing a mold material on the lower molding surface after inserting the lower die into the through hole of the side die; heating the mold material; press molding the mold material with the upper die and the lower die to integrally move the side die and the lower die with respect to the upper die and the sleeve; and pushing the optical element upward by raising the lower die with respect to the side die and the sleeve.

A production apparatus making continuously curved crystalline glass as a cover or container includes a melting device, a drainage device, a molding device, and a crystallizing device. The melting device melts glass raw material to form a glass melt. The drainage device drains the glass melt to the molding device. The molding device includes a rotating table and a plurality of molding molds thereon. Each molding mold can be moved toward or away from the drainage device by the rotating table. Each molding mold has a molding cavity. At least one part of the molding cavity includes a plane, and at least one part of the molding cavity includes a curved surface to extrude the glass melt with such different surface forms. The crystallizing device crystallizes the curved glass member to achieve the curved crystallized glass member. A method for manufacturing such glass is also provided.

A micro- and nano-hot embossing method for an optical glass lens array, including: preparing a mold with a micro-hole array by micro EDM, where the micro-hole array matches an optical glass lens array and the mold is made of a hard metal material which is conductive and meets strength and temperature requirements; preparing a nano nitride-based graded composite coating on a surface of the mold by magnetron sputtering; and pre-fabricating a glass preform and then placing the glass preform on the surface of the mold; heating the glass preform and hot embossing by a glass molding machine in vacuum; cooling in nitrogen atmosphere; and demolding to produce the optical glass lens array. The micro- and nano-hot embossing method of the present invention improves the surface quality of the optical glass lens array and reduces the cost and difficulty for manufacturing.

A method for manufacturing an optical element out of glass comprises placing a blank made of glass on an annular contact face of a supporting body having a hollow cross section. The blank is heated on the supporting body in a cavity of a protective cap that is arranged in a furnace cavity, such that a temperature gradient is established in the blank in such a way that the blank is cooler inside than on an outside region. The blank is press molded to form the optical element.

The disclosure concerns to a process for manufacturing an optical element from glass, wherein a blank of glass is tempered, for example in such a way that the blank is cooler in its interior than on its exterior, wherein the tempered blank between a first mold and a second mold, which are moved towards one another to form a closed cavity, is press-molded, for example on both sides, to form the optical element, wherein the first mold and/or the second mold comprises an escape cavity slide which is compressed by the formation of a closed cavity by means of the first mold and the second mold as a function of the volume of the blank, so that, during press-molding, an additional edge which is dependent on the volume of the blank is formed with the optical element.

Provided is a method for manufacturing an infrared-transmissive lens having an excellent surface quality. A method for manufacturing an infrared-transmissive lens includes firing a preform of a chalcogenide glass in an inert gas atmosphere to obtain a fired body and then subjecting the fired body to hot press molding.

Methods and mold designs provide for fiducials in molding glass optical elements, such as glass lenses. A mold for use in the fabrication of a lens can include a first part of the mold including a first molding surface corresponding to a first surface of said lens, and a second part of the mold including a second molding surface corresponding to a second surface of said lens, the first and second part of the mold configured to apply pressure to a moldable material in at least one cavity therebetween, at least one marking structure located on at least one of the first part of the mold, the second part of the mold, or both, the at least one marking structure configured to form at least one fiducial in the molded structure. Such techniques are applicable to precision glass molding.