An apparatus (100) for making glass tubing (200) of a desired non-circular cross-sectional profile (cf FIG. 3) includes a mandrel (101) adapted for positioning proximate heat-softened tubing. The mandrel (101) has a nose (102) and a nozzle section (120) with a chosen profile that will define a final cross-sectional profile of the tubing. The nozzle section (120) has a feed chamber (140) for receiving a gas from a source (207) and a porous and/or foraminous circumferential surface (132,134) through which the gas can be discharged to an exterior of the mandrel. The gas discharges to the exterior of the mandrel, forming a film of pressurized gas in the gap (314, 318) between the porous circumferential surface (132,134) and the heat-softened tubing (200). A method of forming tubing having a non-circular cross-sectional profile using the apparatus is also provided. A glass sleeve made from the reshaped or formed tubing is also disclosed: a monolithic sleeve made of parallel, opposite, flat and smooth front and back covers for use in an electronic device (cf FIG. 13). Some glass-ceramic materials may also be suitable for the tubing, such as transparent beta spodumene.

Provided herein are measurement systems including a micrometer assembly for receiving a length of tubing, the micrometer assembly including a plurality of non-contact optical micrometers disposed around the length of tubing for measuring an outer diameter (OD) at a first plurality of positions along a circumference of the length of tubing. The measurement system may further include a displacement gauge assembly for receiving the length of tubing from the optical micrometer assembly, the displacement gauge assembly including a plurality of non-contact gauges disposed around the length of tubing for measuring a wall thickness at a second plurality of positions along the circumference of the length of tubing. A controller receives the OD measurements and thickness measurements, and determines an inner diameter and a concentricity of the length of glass tubing based on an index of refraction of the length of glass tubing, the OD measurements, and the thickness measurements.

Provided herein are measurement systems including a micrometer assembly for receiving a length of tubing, the micrometer assembly including a plurality of non-contact optical micrometers disposed around the length of tubing for measuring an outer diameter (OD) at a first plurality of positions along a circumference of the length of tubing. The measurement system may further include a displacement gauge assembly for receiving the length of tubing from the optical micrometer assembly, the displacement gauge assembly including a plurality of non-contact gauges disposed around the length of tubing for measuring a wall thickness at a second plurality of positions along the circumference of the length of tubing. A controller receives the OD measurements and thickness measurements, and determines an inner diameter and a concentricity of the length of glass tubing based on an index of refraction of the length of glass tubing, the OD measurements, and the thickness measurements.

Provided herein are measurement systems including a micrometer assembly for receiving a length of tubing, the micrometer assembly including a plurality of non-contact optical micrometers disposed around the length of tubing for measuring an outer diameter (OD) at a first plurality of positions along a circumference of the length of tubing. The measurement system may further include a displacement gauge assembly for receiving the length of tubing from the optical micrometer assembly, the displacement gauge assembly including a plurality of non-contact gauges disposed around the length of tubing for measuring a wall thickness at a second plurality of positions along the circumference of the length of tubing. A controller receives the OD measurements and thickness measurements, and determines an inner diameter and a concentricity of the length of glass tubing based on an index of refraction of the length of glass tubing, the OD measurements, and the thickness measurements.

Provided herein are measurement systems including a micrometer assembly for receiving a length of tubing, the micrometer assembly including a plurality of non-contact optical micrometers disposed around the length of tubing for measuring an outer diameter (OD) at a first plurality of positions along a circumference of the length of tubing. The measurement system may further include a displacement gauge assembly for receiving the length of tubing from the optical micrometer assembly, the displacement gauge assembly including a plurality of non-contact gauges disposed around the length of tubing for measuring a wall thickness at a second plurality of positions along the circumference of the length of tubing. A controller receives the OD measurements and thickness measurements, and determines an inner diameter and a concentricity of the length of glass tubing based on an index of refraction of the length of glass tubing, the OD measurements, and the thickness measurements.

A reforming mandrel and a method of use reforming mandrel to reform glass are described. The reforming mandrel comprises an upstream portion, a downstream portion and an at least partially hollow interior. The upstream portion may have an intake inlet for fluid flow. The downstream portion may be axially spaced from the upstream portion. The downstream portion may have a flattened cross-section defined by flattened peripheral portions joined by curved peripheral portions. At least one curved peripheral portion may be made of porous material resistant to a temperature of at least 1000 C. The at least partially hollow interior may communicate with the intake inlet and the porous material.

An apparatus for making a profiled tubing includes a mandrel adapted for positioning proximate a tubing. The mandrel has a nozzle section with a select cross-sectional profile that will define a final cross-sectional profile of the tubing. The nozzle section has a feed chamber for receiving a gas and a porous circumferential surface through which the gas can be discharged to an exterior of the mandrel. The gas when discharged to the exterior of the mandrel forms a film of pressurized gas between the porous circumferential surface and the tubing. A method of forming a profiled tubing using the apparatus is disclosed. A sleeve formed from the profiled tubing is also disclosed.