A lead insertion system adapted to insert a lead into a glass tube includes a first robot on which a first gripper is mounted and a second robot on which a second gripper is mounted. The first gripper grips the glass tube and the second gripper grips the lead. The lead insertion system includes a flame heater heating the glass tube gripped by the first robot and the lead gripped by the second robot with a flame. The second robot inserts the lead into the glass tube held by the first robot with the lead heated by the flame and the glass tube heated and softened by the flame.

Methods for producing glass articles from laminated glass tubing include introducing the glass tubing to a converter. The glass tubing includes a core layer under tensile stress, an outer clad layer under, and an inner clad layer. The methods include forming a feature the glass article at a working end of the laminated glass tubing and separating a glass article from the working end of the laminated glass tubing, which may expose the core layer under tensile stress at the working end of the glass tubing. The method further comprises remediating the exposed portion of the core layer by completely enclosing the core layer in a clad layer. Systems for re-cladding the exposed portion of the core layer as well as glass articles made using the systems and methods are also disclosed.

A method for manufacturing a glass tube is disclosed that includes the step of forming a through hole in a tube wall of a glass tube with two ends including a first end and a second end, each having an opening, near the first end. The method further includes the step of forming a sealed portion by performing thermal processing on a predetermined portion of the glass tube between the first end and the through hole after the formation of the through hole.

A system for producing articles from glass tube includes a converter having a base with a plurality of processing stations and a turret moveable relative to the base. The turret indexes a plurality of holders for holding the glass tubes successively through the processing stations. The system further includes a thermal imaging system that includes a thermal imager coupled to the turret for movement with the turret. The thermal imaging system may also include a mirror coupled to the thermal imager and positioned to reflect infrared light from one of the plurality of holders to the thermal imager. The thermal imaging system may measure one or more characteristics of the glass tube during the conversion process. Processes for controlling the converter using the thermal imaging system to measure one or more process variables are also disclosed.

Methods for producing glass articles from laminated glass tubing include introducing the glass tubing to a converter. The glass tubing includes a core layer under tensile stress, an outer clad layer under, and an inner clad layer. The methods include forming a feature the glass article at a working end of the laminated glass tubing and separating a glass article from the working end of the laminated glass tubing, which may expose the core layer under tensile stress at the working end of the glass tubing. The method further comprises remediating the exposed portion of the core layer by completely enclosing the core layer in a clad layer. Systems for re-cladding the exposed portion of the core layer as well as glass articles made using the systems and methods are also disclosed.

A glass container is provided that includes a tube, a circular bottom, and a longitudinal axis. A curved glass heel extends from an outer end the bottom to the first end of the tube. The two-dimensional distance h(x,y) between a contact plane and the outer surface. The two-dimensional distance is measured in a direction parallel to the axis. The slope magnitude of the outer surface at the given position x,y is given by

√{square root over ((dh/dx).sup.2+(dh/dy).sup.2)}.

The 75% quantile of values that have been determined for the term

√{square root over ((dh/dx).sup.2+(dh/dy).sup.2)}×d1/h(xy).sub.delta

for all given positions x,y within a circular area having a radius of 0.4×d2/2 and that correspond to the centre is less than 4100 μm/mm. The adjacent positions x,y increase stepwise by 200 μm, and h(x,y).sub.delta=h(x,y).sub.max−h(x,y).sub.min, h(x,y).sub.max is a maximum value for h(x,y) and h(x,y).sub.min is a minimum value for h(x,y) being determined in that circular area.

A glass container is provided that includes a tube, a circular bottom, and a longitudinal axis. A curved glass heel extends from an outer end the bottom to the first end of the tube. The outer surface has a topography defined by a function ĥ(x) that is an azimuthal average of a distance between a contact plane and the outer surface at any given position located on a circle having the centre and the radius |x|. The values ĥ for ĥ(x) are determined for a plurality of circles the radius of which increases stepwise by 500 μm starting with a circle around the centre having a radius of 500 μm. The values ĥ are determined in a range from x=−0.4×d2/2 to x=+0.4×d2/2, d2 having a size such that at least 4 values ĥ are determined and can be fitted with a curvature function

[00001]$\hat{h}\left(x\right)=\frac{-c\times x^2}{1+\sqrt{1-c^2\times x^2}}+h_0.$

A process for preparing a glass container that includes: providing a glass tube with a first portion, a second portion, and a longitudinal axis (L.sub.tube); holding the first portion in a first clamping chuck and the second portion in a second clamping chuck; rotating the glass tube around the longitudinal axis (L.sub.tube); heating, via a heater, the glass tube above a glass transition temperature; separating the first and second portions from one another by pulling apart along the longitudinal axis (L.sub.tube) while the heated glass tube is still rotating by moving the first and the second chucks away from each other; and moving the heater, while moving the first and second chucks away from each other, so that the heater follows a mass that remains at a circular end region of the first and/or second portion.

A glass container for packaging a pharmaceutical composition including a glass tube with a first end and a second end, the glass tube having a wall thickness d.sub.w, a glass bottom having an outer area, and the glass bottom closes the glass tube at the first end. The glass container further including a curved glass heel extending from the outer area of the glass bottom to the first end of the glass tube. The curved glass heel is defined by an outer radius r.sub.o, an inner radius r.sub.i and a thickness of the glass d.sub.h in the curved glass heel, further wherein d.sub.h.sup.3/(r.sub.o×d.sub.w)>0.8 mm.

A method of producing a glass vessel includes holding a borosilicate glass tube with a first holding device, and holding an open end portion of the glass tube with a second holding device such that the second holding device is spaced apart from the first holding device. Heat is applied to the glass tube by a burner to separate the open end portion and form a bottom portion on the open end portion. Fire-blast treatment of an inner surface of the open end portion with a flame from a point burner is performed during at least a part of (i) applying heat to the borosilicate glass tube for separation, (ii) applying heat to the separated open end portion for bottom portion formation, and/or (iii) a period applying heat to the separated open end portion and prior to releasing the glass vessel from the second holding device.