An apparatus and method for melting raw batch materials into molten glass includes feeding raw batch materials into a chamber through a feed port, heating the chamber with a plurality of plasma torches positioned above a predetermined level, each plasma torch emitting a plasma flame into the chamber, and melting the raw batch materials into molten glass up to the predetermined level.

Disclosed herein are methods and apparatuses for adding thermal energy to a glass melt. Apparatuses for generating a thermal plasma disclosed herein comprise an electrode, a grounded electrode, a dielectric plasma confinement vessel extending between the two electrodes, and a magnetic field generator extending around the dielectric plasma confinement vessel. Also disclosed herein are methods for fining molten glass comprising generating a thermal plasma using the apparatuses disclosed herein and contacting the molten glass with the thermal plasma. Glass structures produced according to these methods are also disclosed herein.

Described herein is a method of forming a smelting byproduct that can be formed into an inorganic fiber, the method comprising: a) introducing silicomanganese slag and a smelting additive into a submerged arc furnace comprising a collection zone; b) smelting the silicomanganese slag into a silicomanganese metal and a smelting byproduct, whereby the silicomanganese metal settles to a lower portion of the collection zone and the smelting byproduct gathers in an upper portion of the collection zone due to density differential between the silicomanganese metal and the smelting byproduct; c) flowing the smelting byproduct from the collection zone from a first outlet; and d) flowing the silicomanganese metal from the collection zone from a second outlet.

The invention is a microwave gun and arc plasma torch furnace used to refine titanium, Ti, from titanium dioxide, TiO.sub.2, powder. The furnace includes high frequency microwave emitters that create a high temperature zone strongly vibrating the titanium dioxide powder, TiO.sub.2, and lengthening and weakening the valence bonds in the titanium dioxide powder, TiO.sub.2, titanium, Ti, and oxygen, O, atoms. The furnace also uses nitrogen arc plasma torch generators to generate a N.sup.+ plasma to completely disassociate the titanium, Ti, and oxygen, O, atoms into titanium ions, Ti.sup.+ and oxygen ions, O.sup., and permitting the formation of nitrogen dioxide, NO.sub.2, and melted titanium, Ti.

An optimized gasification/vitrification processing system having a gasification unit which converts organic materials to a hydrogen rich gas and ash in communication with a joule heated vitrification unit which converts the ash formed in the gasification unit into glass, and a plasma which converts elemental carbon and products of incomplete combustion formed in the gasification unit into a hydrogen rich gas.

This disclosure relates to fabrication of quartz hollow cylinder with reduced bubbles using atmospheric control. An example horizontal rotating arc furnace includes a housing, supports, and a rotary union. The housing defines an interior configured to receive silica particles and electrodes that generate a plasma arc and includes a plurality of first ports on an exterior of the housing fluidly connected to the interior and supply pipes fluidly coupled to the first ports. The supports mechanically couple the housing to a drive system to provide rotational motion to the housing. The rotary union is coupled to the housing includes second ports to fluidly connect to a vacuum supply. The second ports are fluidly connected to the first ports via the supply pipes. The horizontal rotating arc furnace is configured to apply a vacuum to the interior of the housing via the first ports when the housing is spinning.

An apparatus for the gasification and vitrification of waste comprises a plasma arc furnace provided with two movable graphite electrodes. The furnace includes an air-cooled bottom electrode adapted for transferring the current through a slag melt. The furnace is entirely sealed and is also provided with gas tight electrode seals adapted to control reducing conditions inside the furnace. An electrical circuit is further provided, which is adapted for switching from transferred io non-transferred modes of heating, thereby allowing the furnace to be restarted in case of slag freezing.

Systems and methods for controlling the flow of vitrified material. In at least some embodiments, a vitrified material control system comprises a melt chamber (8) configured to contain a molten material (27) during operation of the control system; a siphon valve (11) configured to facilitate a flow of the molten material from the melt chamber; and a vacuum-generation system (26, 15, 16) configured to controllably deliver a vacuum to the molten material in the melt chamber and to thereby regulate a flow of the molten material from the melt chamber. In other embodiments, methods of controlling a flow of molten vitrified material from a heating device are disclosed. The methods may include, for example, applying a vacuum to the molten material to control a dwell time of the molten material in a vessel of the heating device and regulating the vacuum based on a measured temperature of the molten material.

A hybrid insulation product, and a related system and method of producing the hybrid insulation product in a cost-effective manner are disclosed. The insulation product has superior insulating and flame-retarding properties when compared to fiberglass insulation. The product can be used in blown-in applications, batts production, and board production.

Disclosed herein are methods and apparatuses for adding thermal energy to a glass melt. Apparatuses for generating a thermal plasma disclosed herein comprise an electrode, a grounded electrode, a dielectric plasma confinement vessel extending between the two electrodes, and a magnetic field generator extending around the dielectric plasma confinement vessel. Also disclosed herein are methods for fining molten glass comprising generating a thermal plasma using the apparatuses disclosed herein and contacting the molten glass with the thermal plasma. Glass structures produced according to these methods are also disclosed herein.