A high density mineral fibre board having a formaldehyde free binder has acceptable strength and good dimensional stability.

To provide a glass composition for glass fiber having a low dielectric loss tangent, suppressing the occurrence of phase separation, having a reduced viscosity at high temperatures, and reducing the occurrence of striae. The glass composition for glass fiber includes 52.0 to 57.5% by mass of SiO.sub.2, 19.5 to 25.5% by mass of B.sub.2O.sub.3, 8.0 to 13.0% by mass of Al.sub.2O.sub.3, 0 to 2.0% by mass of MgO, 0 to 6.0% by mass of CaO, 0.5 to 6.5% by mass of SrO, and 0.1 to 3.0% by mass of TiO.sub.2, the ratio of Al.sub.2O.sub.3 to B.sub.2O.sub.3 is 0.35 to 0.54, and the content SI of SiO.sub.2, the content B of B.sub.2O.sub.3, the content M of MgO, the content C of CaO, the content SR of SrO, and the content T of TiO.sub.2 satisfy the following formula (1): 6.90≤100×(B/SI).sup.2×{SR/(C+SR)}.sup.2/3×{T/(M+T)}.sup.1/2≤12.30 (1).

A method and a mineral wool product include a multiple of lamellae, such as a sandwich panel core. The product includes a plurality of lamellae cut from a mineral wool web, and bonded together by applying an adhesive on the surfaces of two adjacent lamellae to form a web-like product, wherein the adhesive comprises at least one hydrocolloid.

A method and a mineral wool product include a multiple of lamellae, such as a sandwich panel core. The product includes a plurality of lamellae cut from a mineral wool web, and bonded together by applying an adhesive on the surfaces of two adjacent lamellae to form a web-like product, wherein the adhesive comprises at least one hydrocolloid.

Fiber-containing composites are described that include woven or non-woven fibers, and a binder that holds the fibers together. The binder may include the reaction product of a starch and a polycarboxylic acid. The starch has a weight average molecular weight that ranges from 1×10.sup.6 Daltons to 1×10.sup.7 Daltons. The fiber-containing composite has an unaged tensile strength of greater than 4.0 and an aged tensile strength greater than 3.0. Also described are methods of making the fiber-containing composites. The methods may include applying a binder composition to fibers to form coated fibers, measuring a moisture content of the coated fibers, and curing the coated fibers in a curing oven to form the fiber-containing composite. The binder composition may include a starch having a weight average molecular weight that ranges from 1×10.sup.6 Daltons to 1×10.sup.7 Daltons, and a polycarboxylic acid.

The disclosure provides basemats for fibrous panels, including a mineral wool present in an amount of at least about 60 wt %, based on the total weight of the basemat, a mineral filler, a cellulose present in an amount of about 1 wt % to about 3 wt %, based on the total weight of the basemat, and a binder. The basemat has a backing side and a facing side. Also provided are fibrous panels including the basemat of the disclosure and a porous veil.

The invention relates to the field of materials based on mineral fibers, in particular mineral wool such as glass wool or rock wool. More specifically, the present invention relates to a method and a device for recycling the water recovered in a fiberizing and shaping method when using a specific acid binder based on monomeric polycarboxylic acid, or a salt of such an acid.

Fiber-containing composites are described that include woven or non-woven fibers, and a binder that holds the fibers together. The binder may include the reaction product of a starch and a polycarboxylic acid. The starch has a weight average molecular weight that ranges from 1×10.sup.6 Daltons to 10×10.sup.6 Daltons. The fiber-containing composite has an unaged tensile strength of greater than 4.0 and an aged tensile strength greater than 3.0. Also described are methods of making the fiber-containing composites. The methods may include applying a binder composition to fibers to form coated fibers, measuring a moisture content of the coated fibers, and curing the coated fibers in a curing oven to form the fiber-containing composite. The binder composition may include a starch having a weight average molecular weight that ranges from 1×10.sup.6 Daltons to 10×10.sup.6 Daltons, and a polycarboxylic acid.

Formaldehyde-free binder compositions are described that include an aldehyde or ketone, a reaction product between a polyamine and an organic anhydride, and an acidic compound. The acidic compound may be an organic acid, an acidic catalyst, or both. The acidic compound is supplied in quantities that lower the pH of the binder composition to about 5 or less. The binder compositions may be used in methods of binding fiberglass and the resulting fiberglass products have an improved tensile strength due to the addition of the acidic compound.

Formaldehyde-free binder compositions are described that include an aldehyde or ketone, a reaction product between a polyamine and an organic anhydride, and an acidic compound. The acidic compound may be an organic acid, an acidic catalyst, or both. The acidic compound is supplied in quantities that lower the pH of the binder composition to about 5 or less. The binder compositions may be used in methods of binding fiberglass and the resulting fiberglass products have an improved tensile strength due to the addition of the acidic compound.