C04B111/28

Gypsum wallboard with enhanced fire resistance, and related coatings and methods

Disclosed are an organic binder-based coating; a composite gypsum board containing face and back cover sheets, an outside surface of the back cover sheet bearing the coating; and a method of preparing composite board where the back cover sheet contains the coating on its outer surface. The coating is formed from a composition comprising an alkaline silicate, a solid filler, and optionally, a borate. An enhancing layer can also be applied to the back cover sheet.

Noncombustible fireplace surround apparatus
11692714 · 2023-07-04 ·

A fireplace surround structure is disclosed. The fireplace surround structure includes a mantel portion, a first vertical leg portion and a second vertical leg portion. The first leg portion and the second leg portion extend downward from the mantel portion at opposite ends to form a unitary fireplace surround structure. Each leg portion has a skeletal bar frame with a plurality of bar portions defining a three sided generally rectangular structure. Each of the sides has a lightweight non-combustible board portion attached on the exterior of the frame. The fireplace surround structure is open to one side and mountable on a wall surface. Each board portion is cast from a mix of Portland cement, silica, and cellulose fibers, which are combined and sintered into a flat board structure.

Process for fireproofing materials
11623891 · 2023-04-11 · ·

A process for fireproofing materials, using the following steps: a) placing a material in contact with a viscoelastic suspension obtained by mixing a pozzolanic material with an alkaline activation solution having at least one soluble metal hydroxide; b) geopolymerizing the viscoelastic suspension; c) obtaining a fireproof material with a geopolymer.

Construction elements with slag from non-ferrous metal production

Disclosed is a method of fabricating a construction element, the method comprising the manufacturing of a construction element including a slag, wherein the slag is comprising, on a dry basis and whereby the presence of a metal is expressed as the total of the metal present as elemental metal and the presence of the metal in an oxidized state, a) at least 7% wt and at most 49% wt of iron, Fe, b) at most 1.3% wt of copper, Cu, c) at least 24% wt and at most 44% wt of silicon dioxide, SiO.sub.2, d) at least 1.0% wt and at most 20% wt of calcium oxide, CaO, e) at least 0.10% wt and at most 1.50% wt of zinc, Zn, f) at least 0.10% wt and at most 2.5% wt of magnesium oxide, MgO, and g) at most 0.100% wt of lead, Pb. Further disclosed are improved construction elements comprising the slag.

Long-term high-temperature resistant toughened silica-cement composite material and preparation method

The present invention belongs to the technical field of oil well cement preparation, discloses a long-term high-temperature resistant and toughened well cementing and silica-cement composite material and a preparation method. A solid component comprises cement, alumina, superfine, high-purity silica sand, a suspending agent and a toughening material according to weight fractions; the toughening material comprises a latex fiber toughening agent and a nano graphene sheet; and a liquid component is composed of water, nano iron oxide and an oil well cement admixture according to weight fractions. Cement slurry with a ratio of the present invention can achieve compressive strength reaching up to 31 MPa after being cured under a high-temperature and high-pressure environment of 200° C. and 150 MPa for one year; and the gas permeability is controlled below 0.02 mD.

Method for producing fireproof materials based on sodium silicate
11834376 · 2023-12-05 ·

The present invention concerns a process for the production of a solid fire protection material. The composition for producing the fire protection material contains at least one water glass and microcapsules provided with propellant gas. The fire protection material is formed by expanding the microcapsules or by breaking the polymer material of the shell of the microcapsules by the influence of temperature or by adding an agent which breaks the shell of the microcapsules.

Composition for forming casting mold and casting mold forming method

The invention relates to a composition for forming a casting mold, the composition containing heat-resistant inorganic particles; a waterglass-based binder; a surfactant; a silicon-containing compound; activated carbon powder and grain; and water; and the silicon-containing compound contains at least one of metal silicon and ferrosilicon.

Compositions

Compositions such as concrete compositions are described for use in building materials and products. The composition may comprise an aggregate composition comprising a particulate suppressing component and a cement. The composition may have an impact resistance of at least Class 1 as measured under ANSI/FM 4473. Methods of preparing and using such compositions are also described.

Fire resistant fibre cement compositions

A fibre cement composition comprising at least one hydraulic binder, an organic processing aid fibre as the sole organic fibre within the fibre cement composition, and at least one inorganic fibre, which exhibits excellent fire resistance and mechanical properties.

Granular mixed oxide material and thermal insulating composition on its basis

Hydrophobized granular material comprising from 30 to 95% by weight of a pyrogenic mixed oxide based on silica and at least one oxide of metal M selected from of Al, Ti and Fe with the content of metal M oxide in the mixed oxide being from 01 to 10% by weight, and from 5 to 70% by weight of at least one IR-opacifier selected from the group consisting of silicon carbide, zirconium dioxide, ilmenites, iron titanates, zirconium silicates, manganese oxides, graphites, carbon blacks and mixtures thereof.