Lightweight synthetic particles that replace traditional aggregates and methods of producing the same are disclosed herein.

Lightweight synthetic particles that replace traditional aggregates and methods of producing the same are disclosed herein.

A concrete and asphalt repair coating formulation includes a cement component and an aggregate component. The cement component includes a calcium sulfoaluminate cement and a Portland cement. The aggregate component includes coarse aggregates between 125-500 microns in diameter and fine aggregates between 5-62.5 microns in diameter.

A preparation method for a concrete additive for a maritime work environment includes: S1, compounding a volcanic ash material containing aluminum oxide and lime in proportion, loading a mixture into a sugar coating machine, and spraying a proper amount of alcohol, to prepare spherical particles; S2, adding the spherical particles in S1 and cement into the sugar coating machine, uniformly spraying deionized water in a rotating process, and coating surface layers of the spherical particles with a layer of cement for maintenance; and S3, placing the maintained particles in S2 into a hydrophobic emulsion, and coating the surface layers of the particles with a layer of hydrophobic emulsion, to obtain a concrete additive.

A preparation method for a concrete additive for a maritime work environment includes: S1, compounding a volcanic ash material containing aluminum oxide and lime in proportion, loading a mixture into a sugar coating machine, and spraying a proper amount of alcohol, to prepare spherical particles; S2, adding the spherical particles in S1 and cement into the sugar coating machine, uniformly spraying deionized water in a rotating process, and coating surface layers of the spherical particles with a layer of cement for maintenance; and S3, placing the maintained particles in S2 into a hydrophobic emulsion, and coating the surface layers of the particles with a layer of hydrophobic emulsion, to obtain a concrete additive.

A composite cementitious feedstock includes mineral rock agglutinates, super absorbent polymer (SAP) particles, cement particles, and a binder. Each of the agglutinates has irregular surface regions and cavities originating at the irregular surface regions. At least a portion of the SAP particles and cement particles are disposed on the irregular surface regions and in the cavities. The binder coheres the agglutinates, SAP particles, and cement particles.

A phosphogypsum non-sintered ceramsite light aggregate composed of water and a mixture composed of phosphogypsum, mineral powder and cement. Raw materials of the mixture have weight percentages of phosphogypsum 80-90%, mineral powder 3.3-10%, cement 6.5-10%; the water has a weight of 17% of the total weight of the mixture. A method of preparing the phosphogypsum non-sintered ceramsite light aggregate. The phosphogypsum non-sintered ceramsite light aggregate is prepared by modification, granulation, curing, crushing, sieving and other processes by using phosphogypsum as a main material, cement as an alkaline activator, mineral powder as an active material.

The present invention relates to the process of producing artificial aggregate from tailings from ore dams. The iron ore sandy tailings are mixed with a binder and, through the mixing and pelletizing process, form the artificial aggregate. The artificial aggregate produced has a spheroidal shape, a large size, a rough surface and a color that ranges between pink and dark red. This artificial aggregate is able to replace the natural aggregate, and can be used in the manufacture of a more resistant concrete, for the base and sub-base of roads, as a decorative element for gardens and beds, in addition to being a form of storage of ore dam tailings in the form of pellets, adding value to these tailings and reducing the environmental mining impacts.

The present invention relates to the process of producing artificial aggregate from tailings from ore dams. The iron ore sandy tailings are mixed with a binder and, through the mixing and pelletizing process, form the artificial aggregate. The artificial aggregate produced has a spheroidal shape, a large size, a rough surface and a color that ranges between pink and dark red. This artificial aggregate is able to replace the natural aggregate, and can be used in the manufacture of a more resistant concrete, for the base and sub-base of roads, as a decorative element for gardens and beds, in addition to being a form of storage of ore dam tailings in the form of pellets, adding value to these tailings and reducing the environmental mining impacts.

The present invention relates to an admixture composition for the production of lightweight concretes containing polystyrene beads, which comprises a mixture of organic and inorganic substances which consists of the reaction products of polyurethane resin, tetraethyl orthosilicate, a glycol compound, an aromatic vinyl compound containing an unsaturated double bond, preferably styrene, and an inorganic silicate compound and preferably comprises the following components: glycol copolymer type compounds, in an amount of 15-10 w/w %, glycol polymer-silica type compounds, in an amount of 45-50 w/w %, polyurethane-based resin, in an amount of 13-22 w/w % polystyrene in an amount of 2-3% w/w %, and foam glass beads in an amount of 25-15 w/w %, and a) for the production of a liquid product, based on the total mass of the above composition, organic solvents in an amount of 15-20 w/w %, and water in an amount of 10-5 w/w %; or b) for the production of a solid preparation, based on the total mass of the above composition, polyvinyl acetate or polyvinyl alcohol in an amount of 10-5 w/w %; aluminium hydroxide in an amount of 2-5 w/w %, and calcined limestone powder in an amount of 8-10 w/w %. The invention also relates to the production and use of the above admixture composition.