The present invention provides means capable of imparting high temporal stability to a hardening aid solution which serves as a raw material and capable of imparting high strength and high quality stability to a hardened body of the self-hardening material, in the hardened body of the self-hardening material that contains a ceramic powder containing Si element at least on the surface thereof. The present invention relates to a hardening aid solution containing Si element, an alkali, and a dispersing medium, wherein the dispersing medium contains water; a dissolution concentration of the Si element is 20000 mass ppm or more; the number of moles of the alkali present in 1 kg of the dispersing medium is 2 mol/kg or more; an absolute value of an amount of change in a dissolution concentration of Si element in a solution obtained by diluting the hardening aid solution by 2 times based on the mass using an aqueous KOH solution having a concentration of 3 mol/L is 2000 mass ppm or less, between before and after a heat dissolution test including heating the solution at a solution temperature of 80° C. for 5 hours, and then allowing the solution to stand in an ambient environment at 25° C. for 1 hour; and the hardening aid solution is used for hardening a powder containing a ceramic powder containing Si element at least on the surface thereof.

The present invention provides means capable of imparting high temporal stability to a hardening aid solution which serves as a raw material and capable of imparting high strength and high quality stability to a hardened body of the self-hardening material, in the hardened body of the self-hardening material that contains a ceramic powder containing Si element at least on the surface thereof. The present invention relates to a hardening aid solution containing Si element, an alkali, and a dispersing medium, wherein the dispersing medium contains water; a dissolution concentration of the Si element is 20000 mass ppm or more; the number of moles of the alkali present in 1 kg of the dispersing medium is 2 mol/kg or more; an absolute value of an amount of change in a dissolution concentration of Si element in a solution obtained by diluting the hardening aid solution by 2 times based on the mass using an aqueous KOH solution having a concentration of 3 mol/L is 2000 mass ppm or less, between before and after a heat dissolution test including heating the solution at a solution temperature of 80° C. for 5 hours, and then allowing the solution to stand in an ambient environment at 25° C. for 1 hour; and the hardening aid solution is used for hardening a powder containing a ceramic powder containing Si element at least on the surface thereof.

The present invention relates to a lead free glossy finish hybrid radiation shielding composite panel comprising: a) 40-70% of industrial waste red mud and 30-60% of epoxy/polyester resin with or without glass fibre, wherein the composite panel has density in the range of 1.4-2.2 g/cc; water absorption in the range of 0.20-0.30%; tensile strength in the range of 12-120 MPa; tensile modulus in the range of 1.5-7.5 GPa; and half value layer in the range of 0.36-0.47 cm and 0.48-0.52 cm for X-ray beam energies of 60 and 100 kVp, respectively. The present invention also describes a low temperature process for manufacturing the composite panels. Moreover, the developed composite panel is a unique material and have multifunctional applications in wider spectrum as high energy electromagnetic radiation shielding doors, panels, partition panels and as roofing sheets.

The present invention relates to a lead free glossy finish hybrid radiation shielding composite panel comprising: a) 40-70% of industrial waste red mud and 30-60% of epoxy/polyester resin with or without glass fibre, wherein the composite panel has density in the range of 1.4-2.2 g/cc; water absorption in the range of 0.20-0.30%; tensile strength in the range of 12-120 MPa; tensile modulus in the range of 1.5-7.5 GPa; and half value layer in the range of 0.36-0.47 cm and 0.48-0.52 cm for X-ray beam energies of 60 and 100 kVp, respectively. The present invention also describes a low temperature process for manufacturing the composite panels. Moreover, the developed composite panel is a unique material and have multifunctional applications in wider spectrum as high energy electromagnetic radiation shielding doors, panels, partition panels and as roofing sheets.

Disclosed herein is a method and an apparatus for producing a shaped article. The method comprises obtaining a freshly produced aluminosilicate-containing particulate waste material and, before the waste material cools to ambient temperature, mixing the waste material into a mixture, wherein the mixture comprises the aluminosilicate, a metal oxide, an alkali, a water soluble silicate and water; shaping the mixture; and curing the shaped mixture, whereby the shaped article is produced.

Disclosed herein is a method and an apparatus for producing a shaped article. The method comprises obtaining a freshly produced aluminosilicate-containing particulate waste material and, before the waste material cools to ambient temperature, mixing the waste material into a mixture, wherein the mixture comprises the aluminosilicate, a metal oxide, an alkali, a water soluble silicate and water; shaping the mixture; and curing the shaped mixture, whereby the shaped article is produced.

The invention is directed towards a process for complete conversion of multiple industrial wastes to sustainable alternatives and usable products resulting in water in-soluble product alike chemical gypsum useful for cement manufacturing used in construction industry. The inventor has utilized industrial wastes from multiple industries together taking into consideration their chemical and physical properties without using any form of energy. The whole process is carried out at ambient temperature under open sky. In described two exemplary processes, the inventor has disclosed process comprising the steps of mechanically mixing metallurgical inert waste of aged dry Jarofix containing crystallized Gypsum with freshly generated Jarosite or dry/wet Red Mud followed by addition of adequate acidic concentration waste water, calcitic wastes, pozzolanic property enhancers & lime treatment. The multiple wastes mix crystallized chemical gypsum mass on drying is used as a whole without any leftover.

The invention is directed towards a process for complete conversion of multiple industrial wastes to sustainable alternatives and usable products resulting in water in-soluble product alike chemical gypsum useful for cement manufacturing used in construction industry. The inventor has utilized industrial wastes from multiple industries together taking into consideration their chemical and physical properties without using any form of energy. The whole process is carried out at ambient temperature under open sky. In described two exemplary processes, the inventor has disclosed process comprising the steps of mechanically mixing metallurgical inert waste of aged dry Jarofix containing crystallized Gypsum with freshly generated Jarosite or dry/wet Red Mud followed by addition of adequate acidic concentration waste water, calcitic wastes, pozzolanic property enhancers & lime treatment. The multiple wastes mix crystallized chemical gypsum mass on drying is used as a whole without any leftover.

A method for reducing lost circulation in a subterranean formation. The method includes providing a treatment fluid comprising a base fluid and a lost circulation material comprising brown mud. The treatment fluid is introduced into a wellbore within the subterranean formation such that at least a portion of the brown mud bridges openings in the subterranean formation to reduce loss of fluid circulation into the subterranean formation.

A method for reducing lost circulation in a subterranean formation. The method includes providing a treatment fluid comprising a base fluid and a lost circulation material comprising brown mud. The treatment fluid is introduced into a wellbore within the subterranean formation such that at least a portion of the brown mud bridges openings in the subterranean formation to reduce loss of fluid circulation into the subterranean formation.