A method of providing highly reactive hydrated lime and the resultant lime hydrate where an initial lime feed comprising calcium and impurities is first ground to a particle-size distribution with relatively course particles. Smaller particles are then removed from this ground lime and the smaller particles are hydrated and flash dried to form a hydrated lime, which is then milled to a significantly smaller particle size than that of the relatively course particles.

Calcium hydroxide-containing compositions can be manufactured by slaking quicklime, and subsequently drying and milling the slaked product. The resulting calcium hydroxide-containing composition can have a size, steepness, pore volume, and/or other features that render the compositions suitable for treatment of exhaust gases and/or removal of contaminants. In some embodiments, the calcium hydroxide-containing compositions can include a D.sub.10 from about 0.5 microns to about 4 microns, a D.sub.90 less than about 30 microns, and a ratio of D.sub.90 to D.sub.10 less than 20, wherein individual particles include a surface area greater than or equal to about 25 m.sup.2/g.

A fine grit classifier for removing grit from a milk of lime slurry includes a settling tank for receiving the milk of lime slurry, means for creating turbulence inside the tank to promote grit settling, a launder for collecting milk of lime slurry from an upper portion of the settling tank and directing milk of lime slurry to an outlet, and an auger for transporting settled grit from the lower portion of the settling tank and discharging the settled grit.

A fine grit classifier for removing grit from a milk of lime slurry includes a settling tank for receiving the milk of lime slurry, means for creating turbulence inside the tank to promote grit settling, a launder for collecting milk of lime slurry from an upper portion of the settling tank and directing milk of lime slurry to an outlet, and an auger for transporting settled grit from the lower portion of the settling tank and discharging the settled grit.

A composition of milk of lime comprising particles of slaked lime suspended in an aqueous phase, characterised in that said particles of slaked lime have a particle size described by a particle size distribution profile that is narrow and monomodal and the method of production thereof.

Calcium hydroxide-containing compositions can be manufactured by slaking quicklime, and subsequently drying and milling the slaked product. The resulting calcium hydroxide-containing composition can have a size, steepness, pore volume, and/or other features that render the compositions suitable for treatment of exhaust gases and/or removal of contaminants. In some embodiments, the calcium hydroxide-containing compositions can include a D.sub.10 from about 0.5 microns to about 4 microns, a D.sub.90 less than about 30 microns, and a ratio of D.sub.90 to D.sub.10 less than 20, wherein individual particles include a surface area greater than or equal to about 25 m.sup.2/g.

The present invention relates to a method for producing a highly porous fine powdery slaked lime composition, comprising a fluidification step for forming said highly porous fine powdery slaked lime composition having an Alpine fluidity greater than 50% and which is carried out in a dryer/grinder chosen from the group consisting of a pin-type dryer/grinder, a cage-type dryer/grinder, an instantaneous dryer/disagglomerator and a combination of these until the powdery slaked lime composition has a non-solid residual-phase content of less than or equal to 3.5% by weight and greater than or equal to 0.3% by weight, as well as the product obtained therefrom.

A lime hydrator integrated into a flue gas desulfurization system or other industrial system is provided that provides an in-situ variable rate of cured hydrated lime production for a variable supply rate of the in-situ produced cured hydrated lime for use within a flue gas stream as a moistened hydrated lime for a reduction of acid gas present in a flue gas stream. Also provided is a method of using a lime hydrator integrated into a flue gas desulfurization system or other industrial system to provide in-situ a variable production rate of cured hydrated lime for a variable supply rate of the in-situ produced cured hydrated lime for use within a flue gas stream as a moistened hydrated lime for a reduction of acid gas present in a flue gas stream.

Calcium hydroxide-containing compositions can be manufactured by slaking quicklime, and subsequently drying and milling the slaked product. The resulting calcium hydroxide-containing composition can have a size, steepness, pore volume, and/or other features that render the compositions suitable for treatment of exhaust gases and/or removal of contaminants. In some embodiments, the calcium hydroxide-containing compositions can include a D.sub.10 from about 0.5 microns to about 4 microns, a D.sub.90 less than about 30 microns, and a ratio of D.sub.90 to D.sub.10 from about 8 to about 20, wherein individual particles include a surface area greater than or equal to about 25 m.sup.2/g.

A method of providing highly reactive hydrated lime and the resultant lime hydrate where an initial lime feed comprising calcium and impurities is first ground to a particle-size distribution with relatively course particles. Smaller particles are then removed from this ground lime and the smaller particles are hydrated and flash dried to form a hydrated lime, which is then milled to a significantly smaller particle size than that of the relatively course particles.