C04B2/106

Method for preparing light magnesium oxide and calcium oxide and application thereof for preparing calcium-magnesium composite expanding agent

Disclosed are a method for separately preparing light magnesium oxide and calcium oxide by using dolomite and an application thereof in preparation of a calcium-magnesium composite expanding agent. In the method for preparing light magnesium oxide and calcium oxide, based on the difference in decomposition temperature between magnesium carbonate and calcium carbonate during the calcination and decomposition of dolomite and the difference in the weight of the materials after decomposition, the effective separation of magnesium oxide and calcium oxide is realized by a one-step method, thus separately preparing light magnesium oxide and light calcium oxide. The calcium-magnesium composite expanding agent is prepared by using the foregoing light magnesium oxide and calcium oxide. On the one hand, the present invention solves the problem of the limited origin of the light magnesium oxide raw material of the magnesium expanding component in the calcium-magnesium composite expanding agent.

PROCESS AND APPARATUS FOR MANUFACTURE OF CALCINED COMPOUNDS FOR THE PRODUCTION OF CALCINED PRODUCTS
20170320774 · 2017-11-09 · ·

A process for producing a highly calcined and uniformly calcined product from a feedstock. The process comprising the steps of grinding the feedstock to powder, preheating the powder, and calcining the powder in a reactor plant that comprises a number of reactor segments in which a flash calciner is used in each progressive reactor segment to incrementally react the powder by raising the temperature in each segment. The last segment may be a high-temperature reactor that has a controlled residence time and temperature that may allow controlled finishing of the calcination process to achieve a desired degree of calcination and sintering of the product; and cooling of the product.

Systems of Producing Calcium and Magnesium Carbonate from the Ca/Mg Containing Solution Leached by a CO2-based Hydrometallurgical Process

The present invention discloses the systems of producing calcium and magnesium carbonate from the Ca/Mg containing solution leached by a CO.sub.2-based hydrometallurgical process which includes: a precipitation reactor that the Ca/Mg containing leached solution is continuously added and fully mixed with the alkaline reagent at specific mole ratio into the precipitation reactor and the reactor also comprises a CO.sub.2 bubbling module where CO.sub.2 is captured and recirculated from the thermal decomposition process as needed; a solid-liquid separation unit that the treated slurry is treated by the solid-liquid separation unit to produce precipitated calcium and magnesium carbonate products where the recirculating water is recycled back into the precipitation reactor; a thermal decomposition unit that the calcium and magnesium carbonate products is calcined by the thermal decomposition unit to produce an alkaline reagent and the alkaline reagent is recycled back into the precipitation reactor for the next batch of reaction.

Producing Burnt End Products from Natural, Carbonate-Containing, Granular Materials as Starting Raw Materials
20220112089 · 2022-04-14 ·

A method for producing burnt end products from an educt (starting raw materials) of carbonate-containing materials involves preheating the educt using heat recovered from the reaction. The educt and a fluidizing medium including steam are input into a first reaction zone. Heat is transferred to the first reaction zone using mechanical components so as to heat the first reaction zone to a predetermined temperature range for a predetermined time period. The educt is burned in the first reaction zone over the predetermined time period during which the first reaction zone is maintained within the predetermined temperature range. The hot gases that form in the first reaction zone include CO.sub.2 and steam. Hot end product is discharged from the first reaction zone after the predetermined time period elapses. Heat contained in the hot gases and end product that are discharged from the first reaction zone is used to preheat the educt.

METHOD FOR PREPARING LIGHT MAGNESIUM OXIDE AND CALCIUM OXIDE AND APPLICATION THEREOF FOR PREPARING CALCIUM-MAGNESIUM COMPOSITE EXPANDING AGENT

Disclosed are a method for separately preparing light magnesium oxide and calcium oxide by using dolomite and an application thereof in preparation of a calcium-magnesium composite expanding agent. In the method for preparing light magnesium oxide and calcium oxide, based on the difference in decomposition temperature between magnesium carbonate and calcium carbonate during the calcination and decomposition of dolomite and the difference in the weight of the materials after decomposition, the effective separation of magnesium oxide and calcium oxide is realized by a one-step method, thus separately preparing light magnesium oxide and light calcium oxide. The calcium-magnesium composite expanding agent is prepared by using the foregoing light magnesium oxide and calcium oxide. On the one hand, the present invention solves the problem of the limited origin of the light magnesium oxide raw material of the magnesium expanding component in the calcium-magnesium composite expanding agent.

Process and apparatus for manufacture of calcined compounds for the production of calcined products
10829413 · 2020-11-10 · ·

A process for producing a highly calcined and uniformly calcined product from a feedstock. The process comprising the steps of grinding the feedstock to powder, preheating the powder, and calcining the powder in a reactor plant that comprises a number of reactor segments in which a flash calciner is used in each progressive reactor segment to incrementally react the powder by raising the temperature in each segment. The last segment may be a high-temperature reactor that has a controlled residence time and temperature that may allow controlled finishing of the calcination process to achieve a desired degree of calcination and sintering of the product; and cooling of the product.

PROCESS FOR REPLACEMENT OF FOSSIL FUELS IN FIRING OF ROTARY LIME KILNS
20240110111 · 2024-04-04 ·

A method and system for the generation of a medium-Btu, clean and renewable fuel gas to replace fossil fuels in existing lime kilns with minimal retrofitting without significantly compromising the kiln capacity. A steam-blown dual fluidized bed gasifier produces renewable fuel gas from a carbonaceous feedstock such as woody biomass. A gas cleanup process purifies the raw fuel gas, resulting in a clean fuel gas for mitigation of lime contamination and environmental issues. The adiabatic flame temperature and flue gas volume/GJ for the combustion of the renewable fuel gas are similar to values for natural gas, making retrofitting of fossil fuel-fired lime kilns relatively straightforward.

Systems of producing calcium and magnesium carbonate from the Ca/Mg containing solution leached by a CO.SUB.2.-based hydrometallurgical process

The present invention discloses the systems of producing calcium and magnesium carbonate from the Ca/Mg containing solution leached by a CO.sub.2-based hydrometallurgical process which includes: a precipitation reactor that the Ca/Mg containing leached solution is continuously added and fully mixed with the alkaline reagent at specific mole ratio into the precipitation reactor and the reactor also comprises a CO.sub.2 bubbling module where CO.sub.2 is captured and recirculated from the thermal decomposition process as needed; a solid-liquid separation unit that the treated slurry is treated by the solid-liquid separation unit to produce precipitated calcium and magnesium carbonate products where the recirculating water is recycled back into the precipitation reactor; a thermal decomposition unit that the calcium and magnesium carbonate products is calcined by the thermal decomposition unit to produce an alkaline reagent and the alkaline reagent is recycled back into the precipitation reactor for the next batch of reaction.

Manufacturing facility for quicklime, and manufacturing facility and manufacturing process for slaked lime

A manufacturing facility for quicklime is provided, which can manufacture highly active quicklime by a simple manufacturing facility, and which can also separate and recover, in a high concentration, CO.sub.2 gas generated at the time of manufacturing quicklime. The manufacturing facility for quicklime is configured by including: a regenerative calciner 11 which has a supply port 11a for supplying granular limestone C into the regenerative calciner 11, heating means capable of maintaining the temperature of the atmosphere in the regenerative calciner 11 at a temperature not less than the calcination temperature of the limestone, an exhaust pipe 15 connected to an upper part of the regenerative calciner 11 so as to discharge combustion exhaust gas of the heating means and CO.sub.2 gas generated by the calcination of limestone, and a discharge port 14 for taking out quicklime produced by the calcination; and a heat medium 16 which has a particle diameter larger than the particle diameter of the limestone and which is filled in the regenerative calciner 11.

Oxide products formed from calcined carbonate powder for use as biocide, chemical detoxifier and catalyst support products
09913475 · 2018-03-13 · ·

A process and apparatus for manufacture of oxide products for use as biocide, chemical detoxifying, and catalytic support products, from caustic calcined carbonate powder, preferably from magnesite, dolomite, or hydromagnesite, is described. These oxide particles are characterized by high surface area, high porosity and a high degree of calcination, and the method of manufacture utilizes an indirectly heated counterflow reactor. The oxides may be used as a powder, granules, or formulated into a slurry and used as a spray, emulsion, foam or fog, or the powder product may be directly applied. Also described is the formation of particles with microstructures defined by at least one nano-crystalline structure positioned on the outer surface of the particles.