C04B20/006

TREATED CEMENT MATERIALS AND METHODS
20230234889 · 2023-07-27 ·

Disclosed herein are thermodynamically stable cement systems comprising a curing agent mixed with a CAC. The curing agent can be hydrophilic to attract bound water. In such a manner, the addition of the curing agent can treat the CAC. The treated material can then be cured to form a thermodynamically stable cement material. The curing agent can comprise a natural fiber material that comprises cellulose. Alternatively, or in addition, the curing agent can comprise cellulose nanoparticles, such as cellulose nanofibrils (CNFs) or cellulose nanocrystals (CNCs). Also disclosed herein are methods of making the same.

TREATED CEMENT MATERIALS AND METHODS
20230234889 · 2023-07-27 ·

Disclosed herein are thermodynamically stable cement systems comprising a curing agent mixed with a CAC. The curing agent can be hydrophilic to attract bound water. In such a manner, the addition of the curing agent can treat the CAC. The treated material can then be cured to form a thermodynamically stable cement material. The curing agent can comprise a natural fiber material that comprises cellulose. Alternatively, or in addition, the curing agent can comprise cellulose nanoparticles, such as cellulose nanofibrils (CNFs) or cellulose nanocrystals (CNCs). Also disclosed herein are methods of making the same.

Desert sand and filamentous cellulose in concrete and mortar

The present provides a concrete and mortar mix and composition thereof with poor quality sand such as desert sand, hydraulic binder (cement) and filamentous cellulose, where the desert sand/spherical sand replaces conventional concrete river sands. The present disclosure also relates a filamentous cellulose, such as, cellulose filaments (CF), cellulose nano filaments, cellulose nanofibrils (CNF) and microfibrillated cellulose (MFC) as a concrete/mortar and sand adhesion additive with hydraulic binder (cement), and to a method of making the concrete. This method also relates to a method to prevent the sliding of individual sand grains against one another and therefor similarly contributes to the stabilization of the building materials.

Desert sand and filamentous cellulose in concrete and mortar

The present provides a concrete and mortar mix and composition thereof with poor quality sand such as desert sand, hydraulic binder (cement) and filamentous cellulose, where the desert sand/spherical sand replaces conventional concrete river sands. The present disclosure also relates a filamentous cellulose, such as, cellulose filaments (CF), cellulose nano filaments, cellulose nanofibrils (CNF) and microfibrillated cellulose (MFC) as a concrete/mortar and sand adhesion additive with hydraulic binder (cement), and to a method of making the concrete. This method also relates to a method to prevent the sliding of individual sand grains against one another and therefor similarly contributes to the stabilization of the building materials.

Microfiber-reinforced high-strength concrete

A method is provided for producing a microfiber-reinforced high-strength concrete, comprising a cement matrix with a microfiber addition. The fiber elements have a shape-memory alloy. The method has at least the following steps: training a fiber shape of the fiber elements at a temperature above a transition temperature, wherein the fiber shape allows the fiber elements to latch; cooling the trained fiber elements; plastically deforming the fiber elements from the trained fiber shape into an intermediate form by means of which the fiber elements are prevented from latching; introducing the fiber elements into the cement matrix in order to form a fresh concrete; and casting the fresh concrete and heating the fresh concrete to the transition temperature such that the fiber elements reform into the fiber shape, thereby latching the fiber elements. The invention additionally relates to a microfiber-reinforced concrete which is produced using such a method.

Microfiber-reinforced high-strength concrete

A method is provided for producing a microfiber-reinforced high-strength concrete, comprising a cement matrix with a microfiber addition. The fiber elements have a shape-memory alloy. The method has at least the following steps: training a fiber shape of the fiber elements at a temperature above a transition temperature, wherein the fiber shape allows the fiber elements to latch; cooling the trained fiber elements; plastically deforming the fiber elements from the trained fiber shape into an intermediate form by means of which the fiber elements are prevented from latching; introducing the fiber elements into the cement matrix in order to form a fresh concrete; and casting the fresh concrete and heating the fresh concrete to the transition temperature such that the fiber elements reform into the fiber shape, thereby latching the fiber elements. The invention additionally relates to a microfiber-reinforced concrete which is produced using such a method.

Anti-blast concrete and method of fabricating anti-blast structure member using such anti-blast concrete

An anti-blast concrete and a method of fabricating an anti-blast structure member using such anti-blast concrete are disclosed. The composition of the anti-blast concrete according to the invention includes, in parts by weight, 1.0 part by weight of cement, 1.0 to 2.5 parts by weight of fine aggregates, 1.0 to 2.5 parts by weight of coarse aggregates, and a plurality of reinforcing fibers. The weight ratio of the reinforcing fibers to the cement ranges from 0.5% to 3%. The plurality of reinforcing fibers are a plurality of carbon fibers or a plurality of aramid fibers. A test body, made of the anti-blast concrete of the invention, has an average number of times of repeated impacts at an impact energy of 49.0 Joules equal to or larger than 41 times at 28 days of age.

Inorganic fiber toughened inorganic composite artificial stone panel and preparation method thereof

An inorganic fiber toughened inorganic composite artificial stone panel and a preparation method thereof are disclosed. The panel includes a surface layer and a toughened base layer. The surface layer includes the the following components in parts by weight: 40-70 parts of quartz sand, 10-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.3-1 parts of water reducing agent and 3-10 parts of water. The toughened base layer includes the following components in parts by weight: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducing agent, 6-14 parts of water, 0.4-2 parts of inorganic fiber and 0.8-2.5 parts of toughener.

Inorganic fiber toughened inorganic composite artificial stone panel and preparation method thereof

An inorganic fiber toughened inorganic composite artificial stone panel and a preparation method thereof are disclosed. The panel includes a surface layer and a toughened base layer. The surface layer includes the the following components in parts by weight: 40-70 parts of quartz sand, 10-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.3-1 parts of water reducing agent and 3-10 parts of water. The toughened base layer includes the following components in parts by weight: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducing agent, 6-14 parts of water, 0.4-2 parts of inorganic fiber and 0.8-2.5 parts of toughener.

Method for making carbonated precast concrete products with enhanced durability
11597685 · 2023-03-07 · ·

A method for making a carbonated precast concrete product includes: obtaining a mixture including at least one binder material, an aggregate, and water; molding the mixture into a molded intermediate; demolding the molded intermediate to obtain a demolded intermediate, the demolded intermediate having a first water-to-binder ratio; conditioning the demolded intermediate to provide a conditioned article having a second water-to-binder ratio less than the first water-to-binder ratio of the demolded intermediate; moisturizing at least one surface of the conditioned article with an aqueous medium, thereby causing a weight gain of the conditioned article and providing a moisturized product, a first portion of the moisturized product having a third water-to-binder ratio greater than a fourth water-to-binder ratio of a remainder of the moisturized product; and curing the moisturized product with carbon dioxide to obtain the carbonated precast concrete product.