An ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 to 300 pounds of force and an insulation R value from 1 to 40, the ultra-stable structural laminate of a cementious material with a nano-molecular veneer and a foam component catalytically reacted into an expanded closed cell foam having a thickness from ⅛.sup.th inch to 8 inches, a density from 1.5 pounds/cubic foot to 3 pounds/cubic foot that self-adheres to the cementitious material forming an ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 pounds to 300 pounds of force, an insulation R value from 1 to 40, a resistance to seismic impact for earthquakes over 3.1 on the Richter Scale, a break point from 7 lbs/inch to 100 lbs/inch; and a resistance to wind shear equivalent to a 15 mph downburst.

An ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 to 300 pounds of force and an insulation R value from 1 to 40, the ultra-stable structural laminate of a cementious material with a nano-molecular veneer and a foam component catalytically reacted into an expanded closed cell foam having a thickness from ⅛.sup.th inch to 8 inches, a density from 1.5 pounds/cubic foot to 3 pounds/cubic foot that self-adheres to the cementitious material forming an ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 pounds to 300 pounds of force, an insulation R value from 1 to 40, a resistance to seismic impact for earthquakes over 3.1 on the Richter Scale, a break point from 7 lbs/inch to 100 lbs/inch; and a resistance to wind shear equivalent to a 15 mph downburst.

Embodiments of the disclosure include swellable smart gel sealants and methods of using smart gel sealants. In certain embodiments, the smart gel sealants reversibly swell when exposed to a certain trigger, such as carbonic acid and/or sulfuric acid. In specific embodiments, the smart gel is comprised within a cement composition.

The present invention relates to an admixture composition for the production of lightweight concretes containing polystyrene beads, which comprises a mixture of organic and inorganic substances which consists of the reaction products of polyurethane resin, tetraethyl orthosilicate, a glycol compound, an aromatic vinyl compound containing an unsaturated double bond, preferably styrene, and an inorganic silicate compound and preferably comprises the following components: glycol copolymer type compounds, in an amount of 15-10 w/w %, glycol polymer-silica type compounds, in an amount of 45-50 w/w %, polyurethane-based resin, in an amount of 13-22 w/w % polystyrene in an amount of 2-3% w/w %, and foam glass beads in an amount of 25-15 w/w %, and a) for the production of a liquid product, based on the total mass of the above composition, organic solvents in an amount of 15-20 w/w %, and water in an amount of 10-5 w/w %; or b) for the production of a solid preparation, based on the total mass of the above composition, polyvinyl acetate or polyvinyl alcohol in an amount of 10-5 w/w %; aluminium hydroxide in an amount of 2-5 w/w %, and calcined limestone powder in an amount of 8-10 w/w %. The invention also relates to the production and use of the above admixture composition.

An inorganic mortar system for chemical fastening of an anchor in mineral substrates can contain at least one hard aggregate having a Mohs-hardness of greater than or equal to 8. The inorganic mortar system contains a curable aluminous cement component A and an initiator component B for initiating the curing process. Component A contains at least one blocking agent selected from boric acid, phosphoric acid, metaphosphoric acid, phosphorous acid, phosphoric acid, and salts and mixtures thereof. Component B contains an initiator, at least one retarder, at least one mineral filler, and water. The use of at least one hard aggregate having a Mohs-hardness of greater than or equal to 8 in an inorganic mortar increases load values and reduces shrinkage. A method can be used for chemical fastening of an anchor, preferably of metal elements, in mineral substrates, such as structures made of brickwork, concrete, pervious concrete, or natural stone.

A method for preparing an accelerator for sprayed mortar/concrete is provided. The accelerator includes an organic component, inorganic component aluminum sulfate, an initiator, and a reductant. The organic component in the form of a polymer monomer is added to concrete and polymerized into a polymer network structure in the presence of the initiator and the reductant; and the inorganic component aluminum sulfate promotes rapid hydration of the concrete to form an inorganic network structure. Such organic-inorganic interpenetrating network thickens a cement-based material rapidly to achieve strong adhesion, fast-setting and hardening properties and effectively reduces resilience of the sprayed mortar/concrete. The accelerator prepared by the method is well compatible with all sorts of cement, efficient and environmentally friendly. The organic-inorganic interpenetrating network is formed by polymerization and cement hydration, and therefore, the toughness of the sprayed mortar/concrete is improved by the organic polymer-inorganic compound accelerator.

A method for preparing an accelerator for sprayed mortar/concrete is provided. The accelerator includes an organic component, inorganic component aluminum sulfate, an initiator, and a reductant. The organic component in the form of a polymer monomer is added to concrete and polymerized into a polymer network structure in the presence of the initiator and the reductant; and the inorganic component aluminum sulfate promotes rapid hydration of the concrete to form an inorganic network structure. Such organic-inorganic interpenetrating network thickens a cement-based material rapidly to achieve strong adhesion, fast-setting and hardening properties and effectively reduces resilience of the sprayed mortar/concrete. The accelerator prepared by the method is well compatible with all sorts of cement, efficient and environmentally friendly. The organic-inorganic interpenetrating network is formed by polymerization and cement hydration, and therefore, the toughness of the sprayed mortar/concrete is improved by the organic polymer-inorganic compound accelerator.

Examples of new polymer-modified cement formulations with self-healing capability at ambient temperature are described. These polymer-modified cements can be readily mixed with typical fine and coarse aggregates to build new concrete structures. One example of such a formulation includes a concrete comprising a MBA-BDA polymer having bond forming chemical functionality configured to form a bonding matrix between the polymer and at least one component of the concrete at a temperature less than 50 degrees C. wherein the matrix obtains at least 70% recovery of compressive strength after a damage event.

An insulation material formed of a composition, and a method of making an insulation material is provided. The composition forming the insulation material includes magnesium oxide; at least one of magnesium chloride, magnesium sulfate, and hydrates thereof; water; a foaming agent; a thickener; and a foam stabilizer. The composition is foamed to promote aeration of the composition to reduce density of the insulation material formed from the composition.

An insulation material formed of a composition, and a method of making an insulation material is provided. The composition forming the insulation material includes magnesium oxide; at least one of magnesium chloride, magnesium sulfate, and hydrates thereof; water; a foaming agent; a thickener; and a foam stabilizer. The composition is foamed to promote aeration of the composition to reduce density of the insulation material formed from the composition.