Patent classifications
C04B2103/10
Work method to design extended life slurries
A method may include comprising: defining engineering parameters of a proposed cement slurry, the engineering parameters comprising at least a compressive strength requirement, a density requirement, a storage time requirement, and a thickening time requirement; selecting, based at least in part on a model of compressive strength, a model of storage time, and the density requirement, at least a cement and mass fraction thereof, at least one supplementary cementitious material and mass fraction thereof, and a water and mass fraction thereof, such that a set cement formed from the cement, the at least one supplementary cementitious material, and the water meets or exceeds the compressive strength requirement and the density requirement; selecting, based at least in part on a model of thickening time, an accelerator and mass fraction thereof; and preparing a cement slurry comprising the cement and mass fraction thereof, the at least one supplementary cementitious material and mass fraction thereof, the water and mass fraction thereof, and the cement retarder and mass fraction thereof.
Foamed Liquefiers in Gypsum Boards
The invention concerns a method for producing gypsum boards, wherein a liquefier for the gypsum slurry is foamed with gas to provide a foam having a water content of less than 85 wt.-%, then incorporated into a gypsum/water mixture and the mixture thus obtained is applied on a two dimensional substrate. The incorporation of the liquefier in foamed form allows for a significant reduction of the amount of liquefier required to provide a desired flowability of the gypsum/water mixture, thus allowing the production of gypsum boards with similar characteristics with less liquefier. The invention further concerns gypsum board prepared using this process, apparatuses for producing gypsum boards using this process and the use of a corresponding liquefier foam to minimize the amount of liquefier required to establish a desired flowability of a gypsum/water mixture.
Foamed Liquefiers in Gypsum Boards
The invention concerns a method for producing gypsum boards, wherein a liquefier for the gypsum slurry is foamed with gas to provide a foam having a water content of less than 85 wt.-%, then incorporated into a gypsum/water mixture and the mixture thus obtained is applied on a two dimensional substrate. The incorporation of the liquefier in foamed form allows for a significant reduction of the amount of liquefier required to provide a desired flowability of the gypsum/water mixture, thus allowing the production of gypsum boards with similar characteristics with less liquefier. The invention further concerns gypsum board prepared using this process, apparatuses for producing gypsum boards using this process and the use of a corresponding liquefier foam to minimize the amount of liquefier required to establish a desired flowability of a gypsum/water mixture.
GEOPOLYMER CEMENTING FLUID WITH CONTROLLABLE THICKENING TIME
A geopolymer cementing fluid with controllable thickening time includes the following components in parts by weight: 100 parts of a cementitious material, 10 parts-30 parts of an activator, 0.2 parts-5 parts of a retarder, 0.4 parts-4 parts of an anti-settling agent, and 30 parts-70 parts of water. The geopolymer cementing fluid of the present invention has the advantages of controllable thickening time, excellent compressive strength, good settlement stability, good rheological properties, green and eco-friendly, and the like. The geopolymer cementing fluid can be better suited for the operations of oil and gas well cementing and ensure cementing safety.
REGULATING CEMENTITIOUS MATERIAL FOR PROMOTING HYDRATION OF PORTLAND CEMENT
A regulating cementitious material for promoting hydration of Portland cement is provided. The regulating cementitious material may include ingredients by weight as follows: ye'elimite, 27˜68 parts; anhydrite, 29˜68 parts; lithium nitrite, 2˜5 parts; ethylene glycol monoisopropanolamine, 0.14˜0.29 parts; triethanolamine acetate, 0.04˜0.09 parts; and polyglycerol, 0.04˜0.09 parts. An early strength of Portland cement can be improved through a cooperative hydration between minerals and an enhanced solubilization of a complexing agent.
BOARD WITH FIBER-REINFORCED DENSE LAYER
Disclosed is a composite gypsum board comprising a set gypsum core disposed between face (e.g., Manila) and back (e.g., Newsline) cover sheets. The set gypsum core is formed from a core slurry comprising stucco, water, and optional additives, such as foaming agent, migrating starch, accelerator, retarder, dispersant, etc. A dense layer formed from a dense layer slurry comprising stucco, water, fiber (e.g., paper fiber), and optionally, strength-enhancing starch, is disposed between the core and the face paper. The dense layer slurry contains a greater concentration of fiber, and optionally, strength-enhancing starch, than the core slurry, but the concentration of one or more other additives (e.g., accelerator, retarder, dispersant, or combinations thereof) is lower or the same in the dense slurry as compared with the core slurry. Also disclosed is a method of making board using one board mixer. In embodiments, paper fiber is added to water to form a suspension. The suspension is introduced, while in a non-laminar state, into the dense slurry. Further disclosed is apparatus, such as an extractor and an additive injection system, which can be a part of a cementitious slurry mixing and dispensing assembly.
BOARD WITH FIBER-REINFORCED DENSE LAYER
Disclosed is a composite gypsum board comprising a set gypsum core disposed between face (e.g., Manila) and back (e.g., Newsline) cover sheets. The set gypsum core is formed from a core slurry comprising stucco, water, and optional additives, such as foaming agent, migrating starch, accelerator, retarder, dispersant, etc. A dense layer formed from a dense layer slurry comprising stucco, water, fiber (e.g., paper fiber), and optionally, strength-enhancing starch, is disposed between the core and the face paper. The dense layer slurry contains a greater concentration of fiber, and optionally, strength-enhancing starch, than the core slurry, but the concentration of one or more other additives (e.g., accelerator, retarder, dispersant, or combinations thereof) is lower or the same in the dense slurry as compared with the core slurry. Also disclosed is a method of making board using one board mixer. In embodiments, paper fiber is added to water to form a suspension. The suspension is introduced, while in a non-laminar state, into the dense slurry. Further disclosed is apparatus, such as an extractor and an additive injection system, which can be a part of a cementitious slurry mixing and dispensing assembly.
Method for the application of mineral binder compositions containing fibres
A method for the application of hydrous mineral binder compositions which contain fibres. An aqueous accelerator is mixed with the aqueous binder composition in a mixer shortly before the application. The method is very robust and makes it possible to quickly produce even large moulded bodies having a uniform surface and very good strength development properties.
Method for the application of mineral binder compositions containing fibres
A method for the application of hydrous mineral binder compositions which contain fibres. An aqueous accelerator is mixed with the aqueous binder composition in a mixer shortly before the application. The method is very robust and makes it possible to quickly produce even large moulded bodies having a uniform surface and very good strength development properties.
Corrosion mitigating cement compositions
Corrosion mitigating cement compositions and methods for their preparation are provided. The cement compositions are derived from self-cementing pozzolans and chemical accelerators, retarders, mechanical strength modifiers and corrosion inhibitors. The corrosion inhibitors include boron compounds such as boric acid. Concretes prepared using the cement compositions possess low conductivity and a conductivity which further decreases with aging.