C04B2111/00224

METHOD FOR PRODUCING METAL MATRIX COMPOSITE AND METHOD FOR PREPARING PREFORM
20230234894 · 2023-07-27 ·

The present invention relates to a technique of dramatically improving a method for causing a molten metal of an Al alloy or the like to infiltrate without pressurization into a preform obtained by molding and hardening a ceramic powder, and obtaining “a metal matrix composite formed from a ceramic powder and an Al alloy or the like” in a uniform state as a whole more simply and stably, and the present invention provides “a production method for producing a metal matrix composite containing aluminum and ceramic, the method including: obtaining a mixed body by performing molding using a mixture containing a magnesium-containing powder, a ceramic powder, and an inorganic or organic/inorganic binder that is hardened when heated to 500° C. or lower; preparing a preform by calcining the mixed body at a temperature of 500° C. or lower; and causing an Al alloy or the like to infiltrate without pressurization into the obtained preform to produce the metal matrix composite containing aluminum and ceramic, and a method for preparing the preform.”

SiC powder and method for manufacturing same, electrically heated honeycomb structure and method for manufacturing same

A SiC powder containing 70% by mass or more of a β-SiC, wherein in a volume-based cumulative particle size distribution measured by a laser diffraction method, a D50 is 8 to 35 μm and a D10 is 5 μm or more.

Method of preparing ITO ceramic target with controllable grain size

A method of preparing an ITO ceramic target includes that: In.sub.2O.sub.3 powder with mass fraction of 90˜97 and SnO.sub.2 powder with mass fraction of 10˜3 are ball-milled and mixed with deionized water, diluent, binder and polymer material by a sand mill to obtain an ITO ceramic slurry with a solid content between 70˜80% and a viscosity between 120˜300 mpa.Math.s, with an average particle size D50 of the mixed powder controlled at 100˜300 nm; the ITO ceramic slurry is shaped by a pressure grouting to obtain an ITO ceramic green body with a relative density of 58˜62%; the ITO ceramic green body is put into a degreasing and sintering integrated furnace, and under a degreasing temperature of 700˜800° C., the ITO ceramic target is degreased in an atmospheric oxygen atmosphere for the time set to 12˜36 hours; the temperature increases from the degreasing temperature to the first sintering temperature of 1,600˜1,650° C.

PROCESS FOR PRODUCING AUTOCLAVED AERATED CONCRETE USING SILICA RAW MATERIALS HAVING HIGHER SOLUBILITY THAN QUARTZ
20230146063 · 2023-05-11 ·

The present invention relates to an autoclaved aerated concrete having a content of tobermorite of at least 12.5 wt % and a content of amorphous CSH phases of at least 30 wt %, based on the total weight amount of autoclaved aerated concrete, the process for producing said autoclaved aerated concrete using a silica source, which comprises a soluble silica species and a low curing temperature and the use of a silica source, which comprises a soluble silica species for the production of an autoclaved aerated concrete.

Concrete Element and Method for its Production
20230138864 · 2023-05-04 ·

What is shown and described is a concrete element including a core concrete layer and a face concrete layer, the face concrete layer being obtained by compacting and hardening a mixture containing a latent hydraulic binder and/or a pozzolanic binder, water, a granular material and an alkaline hardener, with the granular material having, at a screen hole width of 2 mm, a through fraction from 35.5 wt. % to 99.5 wt. % and, at a screen hole width of 0.25 mm, a through fraction from 2.5 wt. % to 33.5 wt. %, each based on the total weight of the granular material.

METHOD TO FABRICATE A MACHINABLE CERAMIC MATRIX COMPOSITE
20220169574 · 2022-06-02 ·

A method to form a machinable ceramic matrix composite comprises forming a porous ceramic multilayer on a surface of a fiber preform. In one example, the porous ceramic multilayer comprises a gradient in porosity in a direction normal to the surface. In another example, the porous ceramic multilayer includes low-wettability particles having a high contact angle with molten silicon, where an amount of the low-wettability particles in the porous ceramic multilayer varies in a direction normal to the surface. After forming the porous ceramic multilayer, the fiber preform is infiltrated with a melt, and the melt is cooled to form a ceramic matrix composite with a surface coating thereon. An outer portion of the surface coating is more readily machinable than an inner portion of the surface coating. The outer portion of the surface coating is machined to form a ceramic matrix composite having a machined surface with a predetermined surface finish and/or dimensional tolerance.

Fugitive fiber commingling to provide loft in ceramic fiber tows

A method of making a ceramic fiber tow and the system regarding the same may be included. The method may include commingling a plurality of ceramic fibers with a fugitive fiber to form a single ceramic fiber tow. The fugitive fiber may be positioned between at least two ceramic fibers included in the single ceramic fiber tow. The method may further include forming a porous ceramic preform including at least the single ceramic fiber tow. The method may further include removing the fugitive fiber from the ceramic fiber tow leaving a space between at least two ceramic fibers of the single ceramic fiber tow. The method may further include replacing the spaces between ceramic fibers included in the ceramic fiber tows with a ceramic matrix.

Method of Preparing ITO Ceramic Target With Controllable Grain Size
20210277513 · 2021-09-09 ·

A method of preparing an ITO ceramic target includes that: In.sub.2O.sub.3 powder with mass fraction of 90˜97 and SnO.sub.2 powder with mass fraction of 10˜3 are ball-milled and mixed with deionized water, diluent, binder and polymer material by a sand mill to obtain an ITO ceramic slurry with a solid content between 70˜80% and a viscosity between 120˜300 mpa.Math.s, with an average particle size D50 of the mixed powder controlled at 100˜300 nm; the ITO ceramic slurry is shaped by a pressure grouting to obtain an ITO ceramic green body with a relative density of 58˜62%; the ITO ceramic green body is put into a degreasing and sintering integrated furnace, and under a degreasing temperature of 700˜800° C., the ITO ceramic target is degreased in an atmospheric oxygen atmosphere for the time set to 12˜36 hours; the temperature increases from the degreasing temperature to the first sintering temperature of 1,600˜1,650° C.

PREFORM FOR CERAMIC MATRIX COMPOSITE, METHOD OF MAKING A CERAMIC MATRIX COMPOSITE AND CERAMIC MATRIX COMPOSITE
20210155553 · 2021-05-27 ·

Disclosed is a preform for a ceramic matrix composite including direct channels extending from an exterior surface of the preform to an interior space of the preform wherein the direct channels are free of char.

SiC POWDER AND METHOD FOR MANUFACTURING SAME, ELECTRICALLY HEATED HONEYCOMB STRUCTURE AND METHOD FOR MANUFACTURING SAME

A SiC powder containing 70% by mass or more of a -SiC, wherein in a volume-based cumulative particle size distribution measured by a laser diffraction method, a D50 is 8 to 35 m and a D10 is 5 m or more.