C04B2111/00413

BOARD WITH FIBER-REINFORCED DENSE LAYER

Disclosed is a composite gypsum board comprising a set gypsum core disposed between face (e.g., Manila) and back (e.g., Newsline) cover sheets. The set gypsum core is formed from a core slurry comprising stucco, water, and optional additives, such as foaming agent, migrating starch, accelerator, retarder, dispersant, etc. A dense layer formed from a dense layer slurry comprising stucco, water, fiber (e.g., paper fiber), and optionally, strength-enhancing starch, is disposed between the core and the face paper. The dense layer slurry contains a greater concentration of fiber, and optionally, strength-enhancing starch, than the core slurry, but the concentration of one or more other additives (e.g., accelerator, retarder, dispersant, or combinations thereof) is lower or the same in the dense slurry as compared with the core slurry. Also disclosed is a method of making board using one board mixer. In embodiments, paper fiber is added to water to form a suspension. The suspension is introduced, while in a non-laminar state, into the dense slurry. Further disclosed is apparatus, such as an extractor and an additive injection system, which can be a part of a cementitious slurry mixing and dispensing assembly.

GLASS MAT FACED GYPSUM BOARD AND GYPSUM SLURRY FORMED USING A PHOSPHORUS CONTAINING COMPOUND
20220402240 · 2022-12-22 ·

In general, the present invention is directed to the use of particular phosphorus containing compounds for making a glass mat faced gypsum board. The phosphorus containing compound may be a phosphite or a phosphate having a certain formula. In this regard, the present invention is directed to a glass mat faced gypsum board including a gypsum core that is formed from a gypsum slurry comprising such phosphorus containing compound. The present invention is also directed to a method of making a glass mat faced gypsum board.

Multi-layer gypsum board and related methods and slurries

Disclosed is a composite gypsum board comprising a board core and a concentrated layer, as well as related methods of preparing board and slurries. The board core and the concentrated layer both are formed from water and stucco. The concentrated layer is designed to have higher density and/or nail pull than the core. The concentrated layer is further formed from a polysaccharide that forms a complex with calcium ions, e.g., an alginate compound such as sodium alginate. In some embodiments, the concentrated layer is formed from an enhancing additive to enhance strength therein, while the core is formed without using enhancing additive or less enhancing additive than used in forming the board core.

TEXTURED STONE SLABS, SYSTEMS, AND METHODS
20220362966 · 2022-11-17 ·

Stone slabs, and systems and methods of forming slabs, are described. Some example slabs include a first pattern defined by a first particulate mineral mix and a second pattern defined by a second particulate mineral mix different from the first particulate mineral mix. Locations of the first pattern have a first average thickness perpendicular to the slab width and the slab length, and locations of the second pattern have a second average thickness perpendicular to the slab width and the slab length that is different from the first average thickness.

Asymmetrical laminate panel and method of manufacture
11602919 · 2023-03-14 · ·

The present disclosure relates generally to plaster wall panels, for example, suitable for covering interior wall frames. The present disclosure relates more particularly to a plaster wall panel including a first plaster layer, a second plaster layer, and a damping layer disposed between the first and second plaster layers. The first plaster layer has a first thickness and is composed of a first plaster material that has a first material property. The second plaster layer has a second thickness and is composed of a second plaster material that has a second material property. The first thickness is smaller than the second thickness, and the first and second material properties are different.

POROUS FLOW RESTRICTOR AND METHODS OF MANUFACTURE THEREOF
20230160404 · 2023-05-25 ·

Disclosed herein is a dual density disc comprising a dense outer tube comprising a metal oxide having a purity of greater than 92%; and a porous core comprising a metal oxide of a lower density than a density of the dense outer tube; wherein the porous core has a metal oxide purity of greater than 99%; where the dense outer tube has an inner tapered surface.

REINFORCED EXHAUST TREATMENT ARTICLE, EXHAUST LINE, AND METHODS

An exhaust treatment apparatus for treating exhaust gas flowing through an exhaust line housing from an upstream location to a downstream location in a downstream direction, the exhaust treatment apparatus comprising a ceramic filter body having a honeycomb structure of a plurality of intersecting porous ceramic walls extending from a first end to a second end in an axial direction and defining a plurality of channels extending in the axial direction, wherein a first transverse face at the first end comprises metal oxide particles affixed to a portion of the intersecting walls. The metal oxide particles may be affixed to the upstream end, or the downstream end, or both the upstream and downstream ends. Preferably the metal oxide particles provide reinforcement to the underlying portion of the walls, and of the honeycomb structure itself.

VAPORIZER AND CERAMIC VAPORIZATION CORE THEREOF AND METHOD FOR FABRICATING CERAMIC VAPORIZATION CORE
20220312844 · 2022-10-06 ·

A ceramic vaporization core includes: a porous body; and a heating body disposed on the porous body. The porous body includes at least one porous ceramic layer doped with a hydroxyl group-containing matrix. In an embodiment, the porous ceramic layer doped with the hydroxyl group-containing matrix includes components in parts by weight as follows: 35 to 55 parts by weight of a ceramic powder doped with a hydroxyl group compound; and 25 to 45 parts by weight of a pore-forming agent.

SYSTEM FOR MANUFACTURING CEMENTITIOUS PRODUCT WITH SECONDARY DISCHARGE CONDUIT HAVING ADDITIVE INJECTION SYSTEM

An additive injection system can be a part of a cementitious slurry mixing and dispensing assembly. The additive injection system can be used to inject an additive into an auxiliary slurry discharge conduit carrying a secondary flow of cementitious slurry produced in the assembly such that the secondary slurry stream is different from a main slurry stream discharged from a main slurry discharge conduit.

HYBRID BLADE FOR TURBOMACHINES
20170241272 · 2017-08-24 ·

Disclosed is a blade for a turbomachine, comprising an outer shell and an inner core which is at least partially enclosed by the outer shell and has a higher porosity than the outer shell. The outer shell is formed by a ceramic body or a body made of a ceramic matrix composite material, and the inner core is formed by a fiber-reinforced ceramic or a fiber-reinforced ceramic matrix composite material.