The present disclosure relates to corrosion resistant coating compositions, kits and methods of applying the same, for use as fireproofing materials. The corrosion resistant spray applied fire resistant material contains an organic corrosion inhibitors, such as an aldonic acid, benzoic acid, or combinations thereof, to reduce or eliminate corrosion of the underlying substrate.

The present invention relates generally to silicate-based coatings and to methods to make and apply same. In one embodiment, the silicate-coatings of the present invention are formed from a two part mixture of phosphate-based component and a glass-based component. In another embodiment, the silicate-based coatings of the present invention are free from any organic materials.

A coated stainless-steel substrate including a coating including nanographites and a binder being sodium silicate, wherein the stainless-steel substrate has the following composition in weight percent: C≤1.2%, Cr≥11.0%, Ni≥8.0% and on a purely optional basis, one or more elements such as Nb≤6.0%, B≤1.0%, Ti≤3.0%, Cu≤5.0%, Co≤3.0%, N≤1.0%, V≤3.0%, Si≤4.0%, Mn≤5.0%, P≤0.5%, S≤0.5%, Mo≤6.0%, Ce≤1.0%, the remainder of the composition being made of iron and inevitable impurities resulting from the elaboration. A method for the manufacture of this coated stainless-steel substrate is also provided.

Hexavalent chromium-free slurry formulations which are suitable in the production of ceramic overlay coating systems are described. The formulations provide superior hot corrosion and heat oxidation protection for superalloy substrates. A basecoat slurry and topcoat slurry are provided. The basecoat slurry includes an aluminum phosphate based aqueous solution having a molar ratio of Al:PO.sub.4 higher than about 1:3 with the incorporation of metal oxide particles. The topcoat slurry includes an aluminum phosphate based aqueous solution having a molar ratio of Al:PO.sub.4 higher than about 1:3. Both of the basecoat slurry and the topcoat slurry are hexavalent chromium-free.

Stone slabs, and systems and methods of forming slabs, are described. Some example slabs include a first pattern defined by a first particulate mineral mix and a second pattern defined by a second particulate mineral mix different from the first particulate mineral mix. The first particulate mix includes greater than 50 weight percent of first metallic particles.

A composition is provided. The composition consists essentially of (a) 1 to 30 wt. % of a hydrogen phosphate selected from the group consisting of mono and dihydrogen phosphates of sodium, potassium, ammonium, magnesium, calcium, aluminium, zinc, iron, cobalt, and copper; (b) 1 to 40 wt. % of a compound selected from the group consisting of oxides, hydroxides, and oxide hydrates of magnesium, calcium, iron, zinc, and copper; (c) 40 to 95 wt. % of a particulate filler selected from the group consisting of glass; mono-, oligo- and poly-phosphates of magnesium, calcium, barium and aluminum; calcium sulfate; barium sulfate; simple and complex silicates; simple and complex aluminates; simple and complex titanates; simple and complex zirconates; zirconium dioxide; titanium dioxide; aluminum oxide; silicon dioxide; silicon carbide; aluminum nitride; boron nitride and silicon nitride; and (d) 0 to 25 wt. % of a constituent that differs from constituents (a) to (c).

A non-oriented electrical steel sheet according to one embodiment of this invention includes a base metal steel sheet and a composite coating film composed of a Zn-containing phosphate and an organic resin, the composite coating film being formed on a surface of the base metal steel sheet. A molar ratio of Zn to all metal components in the composite coating film is 10 mol % or more, and after the non-oriented electrical steel sheet is boiled for 20 minutes in boiled distilled water, an amount of soluble Zn in the distilled water is 1.0 mg/m.sup.2 or more. The method for determining the amount of soluble Zn is in accordance with JIS K 0102: 2016 “Testing Methods for Industrial Wastewater”, 53.3 “ICP Emission Spectroscopy”.

An electrical steel sheet (1) includes a base material (2) of electrical steel, and an insulating film (3) formed on a surface of the base material (2), the insulating film (3) containing a polyvalent metal phosphate and Fe. A maximum value of a parameter Q expressed by “Q=C.sub.Fe—O/C.sub.P” is equal to or less than 1.3 times an average value of the parameter Q in a region from a first depth from a surface of the insulating film to a second depth, C.sub.Fe—O denoting a proportion (atom %) of Fe bonded to O relative to all elements, and C.sub.P denoting a proportion (atom %) of P relative to all elements. The first depth is 20 nm from the surface, and the second depth is a depth where the proportion of P is equal to a proportion of metal Fe.

Hexavalent chromium-free slurries are provided that are capable of achieving a full cure at temperatures as low as 330-450 degrees F., thus making the coatings especially suitable for application on temperature sensitive base materials. The slurries are suitable in the production of protective coating systems formed by novel silicate-based basecoats that are sealed with novel phosphate-based topcoats. The coating systems exhibit acceptable corrosion and heat resistance and are capable of replacing traditional chromate-containing coating systems.

Disclosed are a lightweight conductive mortar material, a preparation method therefor and use thereof. The lightweight conductive mortar material includes the following components in parts by weight: 100 parts of cement, 25 parts to 60 parts of a conductive porous lightweight aggregate loaded with a modified agar gel, and 30 parts to 45 parts of water.