C04B2235/5418

Sinterable Compounds Comprising Dielectric Material, Articles Formed from Such Compounds, and Methods of Forming Such Compounds and Articles
20230047730 · 2023-02-16 ·

A sinterable compound may comprise one or more Ga-alkali metal alloys (and/or one or more Hg-alkali metal amalgams) and one or more filler materials (e.g., one or more dielectric materials). To form a dielectric article or other article, the compound may be formed into a desired shape. Raising the temperature of the compound initiates an exothermic reaction of alkali metal and water and causes the filler materials to self-sinter.

Dense sintered product

Sintered product having a relative density of greater than 90%, with, to more than 80% of the volume thereof, a stack of flat ceramic platelets, the assembly of the platelets having a mean thickness of less than 3 μm, having a width of greater than 50 mm, and including more than 20% of alumina, as a percentage on the basis of the weight of the product. The width of the product is the largest dimension measured in the plane in which the length of the product is measured, along a direction perpendicular to the direction of the length. The length of the product is the largest dimension thereof in a plane parallel to the general plane in which the platelets extend.

Batch compositions comprising pre-reacted inorganic particles and methods of manufacture of green bodies therefrom

Batch compositions containing pre-reacted inorganic spheroidal particles, small amount of fine inorganic particles (“fines”), and an extremely large amount of liquid vehicle. The batch compositions contain pre-reacted inorganic particles having a particle size distribution with 20 μm≤D50≤100 μm, D90≤100 μm, and D5≥10 μm; less than 20 wt % of fine inorganic particles (fines) whose particle distribution(s) have a median diameter of less than 5 μm; and a liquid vehicle in a weight percent (LV %≥28%) by super-addition to all inorganic particles in the batch composition. Fast extruding batch compositions having extremely high Tau Y/Beta ratios are provided. Green bodies, such as green honeycomb bodies and methods of manufacturing green honeycomb bodies are provided, as are other aspects.

Molding tool for molten metal or glass

A molding tool made of carbon or graphite, namely a casting mold or a casting core for the processing of molten metal or to a molding tool for the processing of molten glass, such as for example a blow mold and a method for producing the molding tool.

Tape casting using slurry from a cavitation apparatus and methods of making same

Provided in one embodiment is a method of making, comprising: applying a hydrodynamic cavitation process to a raw material comprising particles comprising a metal-containing material or a carbon containing material of a first size to produce a slurry having particles comprising the metal-containing material or the carbon-containing material of a second size, smaller than the first size; and tape casting the slurry to form a green tape. Apparatuses employed to apply the method and the exemplary compositions made in accordance with the method are also provided.

RECYCLING WASTE REFRACTORY MATERIAL
20220032314 · 2022-02-03 ·

Disclosed are systems and methods for refractory recycling that result in refined individual refractory components from a network of aggregate refractory components based on a fragmentation process. In one embodiment, a network of refractory aggregates is crushed and deposited into a refiner machine. The refiner machine includes a blast chamber that houses a projecting mechanism. The deposited aggregate material is propelled from the projecting mechanism at a critical velocity. Upon impact with an inner lining of material within the blast chamber, contaminant particles can fracture apart from the deposited aggregate material, leaving a refined individual refractory component.

Regenerative burner media
11247943 · 2022-02-15 ·

A high strength ceramic body for use in a regenerative burner media bed, comprising a generally spherical refractory portion and a plurality of irregular aggregate portions distributed randomly throughout the generally spherical portion. The aggregate portions are selected from the group comprising tabular alumina, white fused alumina, mullite, chamotte, and combinations thereof. The generally spherical portion has a porosity of less than 1 percent and is more than 99.5 weight percent alumina.

Dense sintered product
11370710 · 2022-06-28 · ·

Sintered product having a chemical analysis such that, in mass percentages: SiO.sub.2 content is greater than 0.2% and less than 2%, and CaO content is greater than 0.1% and less than 1.5%, and MgO content is less than 0.3%, and alumina and other elements being the complement at 100%, the content of other elements being less than 1.5%, having a relative density greater than 90%, comprising, for more than 90% of its volume, a stack of ceramic platelets (10) laid flat, all of said platelets having an average thickness less than 3 μm, more than 95% by number of said platelets each containing more than 95% by mass of alumina, having a width (l) greater than 81 mm.

COMPOSITION AND METHOD FOR MAKING PARTS CONSISTING OF OXIDE CERAMICS OR HYBRID PARTS BY A STEREOLITHOGRAPHIC TECHNIQUE

A composition which can be photopolymerized to make a part consisting of an oxide ceramic, or a hybrid part comprising at least one oxide ceramic and organic constituents, by a stereolithographic technique, the composition comprising: at least one photopolymerizable organic compound; at least one photo-initiator; at least one precursor of the oxide ceramic wherein the composition comprises from 25% to 70% by mass, relative to the total mass of the composition, of the at least one precursor of the oxide ceramic; and wherein the at least one precursor of the oxide ceramic comprises a mixture comprising a nanometric powder of the oxide ceramic, and at least one other element selected from a micrometric powder of the oxide ceramic and a pre-ceramic compound of the oxide ceramic.

BATCH COMPOSITIONS COMPRISING PRE-REACTED INORGANIC PARTICLES AND METHODS OF MANUFACTURE OF GREEN BODIES THEREFROM

Batch compositions containing pre-reacted inorganic spheroidal particles, small amount of fine inorganic particles (“fines”), and an extremely large amount of liquid vehicle. The batch compositions contain pre-reacted inorganic particles having a particle size distribution with 20 μm≤D50≤100 μm, D90≤100 μm, and D5≥10 μm; less than 20 wt % of fine inorganic particles (fines) whose particle distribution(s) have a median diameter of less than 5 μm; and a liquid vehicle in a weight percent (LV %≥28%) by super-addition to all inorganic particles in the batch composition. Fast extruding batch compositions having extremely high Tau Y/Beta ratios are provided. Green bodies, such as green honeycomb bodies and methods of manufacturing green honeycomb bodies are provided, as are other aspects.