This invention provides low dust low density gypsum wallboard products having high total core void volumes, corresponding to low densities in the range of about 10 to 30 pcf. The wallboards have a set gypsum core formed between two substantially parallel cover sheets, the set gypsum core preferably having a total void volume from about 80% to about 92%, and made from a slurry including stucco, pregelatinized starch, and a naphthalenesulfonate dispersant. The combination of the pregelatinized starch and the naphthalenesulfonate dispersant also provides a glue-like effect in binding the set gypsum crystals together. The wallboard formulation, along with small air bubble voids (and water voids) provides dust control during cutting, sawing, routing, snapping, nailing or screwing down, or drilling of the gypsum-containing products. This invention also provides a method of making the low dust low density gypsum products including the introduction of soap foam in an amount sufficient to form a total void volume, including air voids, preferably from about 80% to about 92% in the set gypsum core, corresponding to a set gypsum core density from about 10 pcf to about 30 pcf. The wallboards produced by the method generate significantly less dust during working.

This invention provides low dust low density gypsum wallboard products having high total core void volumes, corresponding to low densities in the range of about 10 to 30 pcf. The wallboards have a set gypsum core formed between two substantially parallel cover sheets, the set gypsum core preferably having a total void volume from about 80% to about 92%, and made from a slurry including stucco, pregelatinized starch, and a naphthalenesulfonate dispersant. The combination of the pregelatinized starch and the naphthalenesulfonate dispersant also provides a glue-like effect in binding the set gypsum crystals together. The wallboard formulation, along with small air bubble voids (and water voids) provides dust control during cutting, sawing, routing, snapping, nailing or screwing down, or drilling of the gypsum-containing products. This invention also provides a method of making the low dust low density gypsum products including the introduction of soap foam in an amount sufficient to form a total void volume, including air voids, preferably from about 80% to about 92% in the set gypsum core, corresponding to a set gypsum core density from about 10 pcf to about 30 pcf. The wallboards produced by the method generate significantly less dust during working.

A liquid accelerator composition for accelerating the setting reaction of calcium sulfate hemihydrate and water and methods of forming a liquid gypsum accelerator are provided. The liquid accelerator composition includes a liquid media in which calcium sulfate dihydrate is less than fully soluble and a ground product of a mill grinding of a mixture comprising calcium sulfate dihydrate.

A liquid accelerator composition for accelerating the setting reaction of calcium sulfate hemihydrate and water and methods of forming a liquid gypsum accelerator are provided. The liquid accelerator composition includes a liquid media in which calcium sulfate dihydrate is less than fully soluble and a ground product of a mill grinding of a mixture comprising calcium sulfate dihydrate.

An air-dry clay moldable and workable for sculptural applications, comprising a formulation of: (1) caulk or caulk base material and (2) a thickening agent and/or a detackifier in sufficient proportions to form a clay that can air dry to a substantially solid form at room temperature. The clay may include both a thickening agent and detackifier. The caulk or caulk base material comprises by weight percent: 40-90%, or 50-80%, or 60-75% of the formulated clay.

An air-dry clay moldable and workable for sculptural applications, comprising a formulation of: (1) caulk or caulk base material and (2) a thickening agent and/or a detackifier in sufficient proportions to form a clay that can air dry to a substantially solid form at room temperature. The clay may include both a thickening agent and detackifier. The caulk or caulk base material comprises by weight percent: 40-90%, or 50-80%, or 60-75% of the formulated clay.

An air-dry clay moldable and workable for sculptural applications, comprising a formulation of: (1) caulk or caulk base material and (2) a thickening agent and/or a detackifier in sufficient proportions to form a clay that can air dry to a substantially solid form at room temperature. The clay may include both a thickening agent and detackifier. The caulk or caulk base material comprises by weight percent: 40-90%, or 50-80%, or 60-75% of the formulated clay.

A roofing material is provided that comprises a coating composition including a filler and a bituminous composition comprising at least one bitumen base, at least one compound of general Formula (I): Ar1-R.sub.1—Ar.sub.2 (I), and at least one compound of general formula (II): R.sub.2—(NH).sub.nCONH—X—(NHCO).sub.p(NH).sub.n—R′.sub.2 (II). The invention also concerns a process for the preparation of a roofing material comprising the coating composition.

A roofing material is provided that comprises a coating composition including a filler and a bituminous composition comprising at least one bitumen base, at least one compound of general Formula (I): Ar1-R.sub.1—Ar.sub.2 (I), and at least one compound of general formula (II): R.sub.2—(NH).sub.nCONH—X—(NHCO).sub.p(NH).sub.n—R′.sub.2 (II). The invention also concerns a process for the preparation of a roofing material comprising the coating composition.

Described herein is a process for paving a surface with an asphalt paving material, comprising the steps of laying asphalt paving material on a surface to be paved; and combining an asphalt rejuvenator and the asphalt paving material; wherein the asphalt rejuvenator and the asphalt paving material are combined immediately before, concurrently with, or immediately after the asphalt paving material is laid on the surface to be paved. The asphalt paving material may be virgin asphalt, or it may comprise reclaimed asphalt pavement and/or recycled asphalt shingles.