C04B24/2641

Ultra stable structural laminate

An ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 to 300 pounds of force and an insulation R value from 1 to 40, the ultra-stable structural laminate of a cementious material with a nano-molecular veneer and a foam component catalytically reacted into an expanded closed cell foam having a thickness from ⅛.sup.th inch to 8 inches, a density from 1.5 pounds/cubic foot to 3 pounds/cubic foot that self-adheres to the cementitious material forming an ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 pounds to 300 pounds of force, an insulation R value from 1 to 40, a resistance to seismic impact for earthquakes over 3.1 on the Richter Scale, a break point from 7 lbs/inch to 100 lbs/inch; and a resistance to wind shear equivalent to a 15 mph downburst.

Ultra stable structural laminate

An ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 to 300 pounds of force and an insulation R value from 1 to 40, the ultra-stable structural laminate of a cementious material with a nano-molecular veneer and a foam component catalytically reacted into an expanded closed cell foam having a thickness from ⅛.sup.th inch to 8 inches, a density from 1.5 pounds/cubic foot to 3 pounds/cubic foot that self-adheres to the cementitious material forming an ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 pounds to 300 pounds of force, an insulation R value from 1 to 40, a resistance to seismic impact for earthquakes over 3.1 on the Richter Scale, a break point from 7 lbs/inch to 100 lbs/inch; and a resistance to wind shear equivalent to a 15 mph downburst.

Low-density high-strength concrete and related methods
11577998 · 2023-02-14 · ·

A low-density, high-strength concrete composition that is lightweight and self-compacting or non-self-compacting, with a low weight-fraction of aggregate to total dry raw materials, and a highly-homogenous distribution of a non-absorptive and closed-cell lightweight aggregate such as glass microspheres or copolymer polymer beads or a combination thereof, and the steps of providing the composition or components. Lightweight concretes formed therefrom have low density, high strength-to-weight ratios, and high R-value. The concrete has strength similar to that ordinarily found in structural lightweight concrete but at a lower density, such as an oven-dried density as low as 40 lbs./cu.ft. Such strength-to-density ratios range approximately from above 30 cu.ft/sq.in. to above 110 cu.ft/sq.in., with a 28-day compressive strength ranging from about 3400 to 8000 psi.

Low-density high-strength concrete and related methods
11577998 · 2023-02-14 · ·

A low-density, high-strength concrete composition that is lightweight and self-compacting or non-self-compacting, with a low weight-fraction of aggregate to total dry raw materials, and a highly-homogenous distribution of a non-absorptive and closed-cell lightweight aggregate such as glass microspheres or copolymer polymer beads or a combination thereof, and the steps of providing the composition or components. Lightweight concretes formed therefrom have low density, high strength-to-weight ratios, and high R-value. The concrete has strength similar to that ordinarily found in structural lightweight concrete but at a lower density, such as an oven-dried density as low as 40 lbs./cu.ft. Such strength-to-density ratios range approximately from above 30 cu.ft/sq.in. to above 110 cu.ft/sq.in., with a 28-day compressive strength ranging from about 3400 to 8000 psi.

A CONSTRUCTION PANEL HAVING IMPROVED DIMENSIONAL STABILITY

Lightweight construction panels, such as gypsum plaster-board, are commonly used to provide internal partitions in buildings It is known to cover, either partially or fully, the panel with an aqueous material such as gypsum plaster or jointing compound. It has been found that known panels expand when they absorb water. This gives rise to several undesirable results such as the gypsum plaster or jointing compound cracking as the panel expands as moisture is absorbed. The present invention provides a panel comprising a gypsum matrix including fibres in an amount of at least 0.8 wt % relative to the gypsum, a polymeric additive in an amount of at least 0.8 wt % relative to the gypsum, and at least one phosphate additive. A panel having such a composition has been found to have desirable characteristics.

A CONSTRUCTION PANEL HAVING IMPROVED DIMENSIONAL STABILITY

Lightweight construction panels, such as gypsum plaster-board, are commonly used to provide internal partitions in buildings It is known to cover, either partially or fully, the panel with an aqueous material such as gypsum plaster or jointing compound. It has been found that known panels expand when they absorb water. This gives rise to several undesirable results such as the gypsum plaster or jointing compound cracking as the panel expands as moisture is absorbed. The present invention provides a panel comprising a gypsum matrix including fibres in an amount of at least 0.8 wt % relative to the gypsum, a polymeric additive in an amount of at least 0.8 wt % relative to the gypsum, and at least one phosphate additive. A panel having such a composition has been found to have desirable characteristics.

Highly thixotropic 3D printing concrete and manufacturing method therefor

A highly thixotropic 3D printing concrete and a manufacturing method therefor are provided. The weight percentage of each component calculated per cube of concrete is: 35-40% of cement, 0.1-0.4% of polycarboxylate superplasticizer, 0.1-0.4% of polypropylene fiber, 1.0-3.0% of special thixotropic agent for 3D printing concrete, and 12.5-14.5% of water, and the remainder is sand.

Road paving method
11708669 · 2023-07-25 · ·

The present invention relates to a road paving method enabling one to provide an asphalt paving material layer in which both excellent stability and stress relaxation can be made compatible with each other, the method including Step 1: a step of mixing asphalt, a thermoplastic elastomer, a polyester, and an aggregate to obtain an asphalt mixture, and Step 2: a step of laying the asphalt mixture obtained in Step 1 on a road, thereby forming an asphalt paving material layer, wherein the polyester has a softening point of 90° C. or higher and 140° C. or lower and a glass transition point of 40° C. or higher and 80° C. or lower, and a ratio of the polyester is more than 17 parts by mass and 50 parts by mass or less based on 100 parts by mass of the asphalt.

Road paving method
11708669 · 2023-07-25 · ·

The present invention relates to a road paving method enabling one to provide an asphalt paving material layer in which both excellent stability and stress relaxation can be made compatible with each other, the method including Step 1: a step of mixing asphalt, a thermoplastic elastomer, a polyester, and an aggregate to obtain an asphalt mixture, and Step 2: a step of laying the asphalt mixture obtained in Step 1 on a road, thereby forming an asphalt paving material layer, wherein the polyester has a softening point of 90° C. or higher and 140° C. or lower and a glass transition point of 40° C. or higher and 80° C. or lower, and a ratio of the polyester is more than 17 parts by mass and 50 parts by mass or less based on 100 parts by mass of the asphalt.

Hybrid Coating System

A two-component hybrid coating system which contains both an organic film forming polyacrylate polymer and particles capable of forming a geopolymer is provided. When the two reactive components are combined, a hybrid coating composition is provided containing a film forming organic polyacrylate polymer component and a geopolymer component.