The present invention is related to the development of a new formulation of electrical grade porcelain having improved mechanical and dielectric characteristics, and whose primary application is in electrical components, such as electric insulators.

This invention has as its main object to provide a new alternative to increase the final properties of an electrical grade porcelain, which is related to the incorporation of suitable concentrations of nanosized ceramic oxides, as part of the initial composition of porcelain paste.

This new nanotechnology alternative favors an increase in the final properties of electrical grade porcelain, such as flexural strength or cold rupture modulus, as well as dielectric strength, which is due to the incorporation of ceramic oxides such as alumina (α-Al.sub.2O.sub.3) and zirconia (ZrO.sub.2), in micrometer scale (i.e., less than 100 nanometers), favorably modify the microstructure of the base porcelain.

Mechanical strength, specifically the flexural strength at three points, of the porcelain compositions of the present invention is up to 38% greater than a silica based conventional porcelain composition. Furthermore, the insulating ability of the composition of this invention is up to 30% above the value of the reference siliceous porcelain.

Another important aspect of this invention is based on the concept that the ceramic nano-oxides of (α-Al.sub.2O.sub.3) and zirconia (ZrO.sub.2) strengthen the microstructure of siliceous porcelain, since the amount of crystalline phase increases and therefore the amorphous phase is reduced. Furthermore, the ceramic nano-oxides favor the increase in the concentration of the crystalline mullite phase (3Al.sub.2O.sub.3.2Si0.sub.2) in the microstructure, which is known to benefit the mechanical performance of triaxial porcelains.

A ceramic article formed from a plurality of materials, the ceramic article being characterized by the addition of glass fibers having a certain length, diameter and aspect ratio and a method for forming a ceramic article.

The present disclosure relates to the manufacture of ceramic products by aqueous gelcasting. Exemplary ceramic products include sanitary ware, such as toilets and sinks. The process includes a slurrying step, a mixing step, a molding step involving aqueous gelcasting, a drying step, a glazing step, and a firing step.

A ceramic heating resistor to be arranged in a tubular element of an electrical heating element for heating a fluid, preferably air, wherein the heating resistor can be produced by sintering a green body comprising at least one ceramic raw material. The heating resistor includes an electrically insulating component and an electrically conducting component, and the electrically insulating component forms a matrix in which the electrically conducting component is accommodated. An electrical heating element for heating a fluid, preferably air, including at least one tubular element, through which a fluid flows or can flow, and to a device for heating a fluid, preferably air, including at least one such heating element.

A ceramic heating resistor to be arranged in a tubular element of an electrical heating element for heating a fluid, preferably air, wherein the heating resistor can be produced by sintering a green body comprising at least one ceramic raw material. The heating resistor includes an electrically insulating component and an electrically conducting component, and the electrically insulating component forms a matrix in which the electrically conducting component is accommodated. An electrical heating element for heating a fluid, preferably air, comprising including at least one tubular element, through which a fluid flows or can flow, and to a device for heating a fluid, preferably air, including at least one such heating element.

The glaze is prepared from the following raw materials in percentage by weight: Fire Clay 10%-25%, Feldspar 30%-40%, Sand 30%-40%, Calcium Silicate 8%-12%, Graphane (i.e., disordered crystalline and hydrogenated double bounded Carbon) 5%-15% or C-doped Boron Nitride (CBN) 5%-15%, various metal oxides as pigments and water. This glaze is applied on the standard glazing operation in the ceramic insulator manufacturing process and is fired in a controlled inert-gas atmosphere.

The glaze is prepared from the following raw materials in percentage by weight: Fire Clay 10%-25%, Feldspar 30%-40%, Sand 30%-40%, Calcium Silicate 8%-12%, Graphane (i.e., disordered crystalline and hydrogenated double bounded Carbon) 5%-15% or C-doped Boron Nitride (CBN) 5%-15%, various metal oxides as pigments and water. This glaze is applied on the standard glazing operation in the ceramic insulator manufacturing process and is fired in a controlled inert-gas atmosphere.

The glaze is prepared from the following raw materials in percentage by weight: Fire Clay 10%-25%, Feldspar 30%-40%, Sand 30%-40%, Calcium Silicate 8%-12%, Graphane (i.e., disordered crystalline and hydrogenated double bounded Carbon) 5%-15% or C-doped Boron Nitride (CBN) 5%-15%, various metal oxides as pigments and water. This glaze is applied on the standard glazing operation in the ceramic insulator manufacturing process and is fired in a controlled inert-gas atmosphere.

The glaze is prepared from the following raw materials in percentage by weight: Fire Clay 10%-25%, Feldspar 30%-40%, Sand 30%-40%, Calcium Silicate 8%-12%, Graphane (i.e., disordered crystalline and hydrogenated double bounded Carbon) 5%-15% or C-doped Boron Nitride (CBN) 5%-15%, various metal oxides as pigments and water. This glaze is applied on the standard glazing operation in the ceramic insulator manufacturing process and is fired in a controlled inert-gas atmosphere.

The glaze is prepared from the following raw materials in percentage by weight: Fire Clay 10%-25%, Feldspar 30%-40%, Sand 30%-40%, Calcium Silicate 8%-12%, Graphane (i.e., disordered crystalline and hydrogenated double bounded Carbon) 5%-15% or C-doped Boron Nitride (CBN) 5%-15%, various metal oxides as pigments and water. This glaze is applied on the standard glazing operation in the ceramic insulator manufacturing process and is fired in a controlled inert-gas atmosphere.