C04B33/30

Method of manufacturing micronized sandstone obtained from ceramics or industrial wastes of ceramic manufacturing containing TiO2 bio-additive, and product thereof
20180002234 · 2018-01-04 ·

The present invention discloses a method of manufacturing micronized sandstone obtained from ceramics or industrial wastes of ceramic manufacturing, such as white paste, natural stones or clinker, including TiO.sub.2 as bio-additive, and product obtained by the micronized sandstone thereof. The ceramics and industrial wastes of ceramic are grinded in several steps and the resultant powders are collected by means of individual filters and further combined in a nanopowder micronizer for posterior treatment, where TiO.sub.2 hydrolyzed can be optionally added. This micronized sandstone comprising the bio-additive TiO.sub.2 is used in the production of plasters, mortars, grouts and/or as additive for paints and/or epoxy enriched with TiO.sub.2. The micronized sandstone bio-additive with TiO.sub.2 can be additionally subjected to two optional embodiments of the invention: treatment with or without the use of a pigment. In order to obtain the final product that can be used in the production of blocks, floors and other products of various sizes, an agglomerating agent combined with TiO.sub.2 is added to the micronized sandstone comprising the bio-additive TiO.sub.2, either in an aqueous solution or as a dry product, optionally including colored oxides.

Method of manufacturing micronized sandstone obtained from ceramics or industrial wastes of ceramic manufacturing containing TiO2 bio-additive, and product thereof
20180002234 · 2018-01-04 ·

The present invention discloses a method of manufacturing micronized sandstone obtained from ceramics or industrial wastes of ceramic manufacturing, such as white paste, natural stones or clinker, including TiO.sub.2 as bio-additive, and product obtained by the micronized sandstone thereof. The ceramics and industrial wastes of ceramic are grinded in several steps and the resultant powders are collected by means of individual filters and further combined in a nanopowder micronizer for posterior treatment, where TiO.sub.2 hydrolyzed can be optionally added. This micronized sandstone comprising the bio-additive TiO.sub.2 is used in the production of plasters, mortars, grouts and/or as additive for paints and/or epoxy enriched with TiO.sub.2. The micronized sandstone bio-additive with TiO.sub.2 can be additionally subjected to two optional embodiments of the invention: treatment with or without the use of a pigment. In order to obtain the final product that can be used in the production of blocks, floors and other products of various sizes, an agglomerating agent combined with TiO.sub.2 is added to the micronized sandstone comprising the bio-additive TiO.sub.2, either in an aqueous solution or as a dry product, optionally including colored oxides.

Composition to completely or partially replace ball clay in ceramics, method of making, and use thereof

A composition comprises at least one form of attapulgite present in a solid weight fraction amount ranging from 0.25% to 5%; kaolin present in a solid weight fraction amount ranging from 17% to 50%; and optionally Ball Clay in a solid weight fraction amount ranging from 0% to 25%. Although makeable by other processes, in some embodiments, the composition is makeable by mixing component ingredients. Although usable for other purposes, in some embodiments, the composition is used to make ceramic pieces, e.g., via casting, pressing, jiggering or jollying, especially when the slip has solids, chemistry and viscosity suitable for shaping before drying, sintering, and optionally finishing.

Composition to completely or partially replace ball clay in ceramics, method of making, and use thereof

A composition comprises at least one form of attapulgite present in a solid weight fraction amount ranging from 0.25% to 5%; kaolin present in a solid weight fraction amount ranging from 17% to 50%; and optionally Ball Clay in a solid weight fraction amount ranging from 0% to 25%. Although makeable by other processes, in some embodiments, the composition is makeable by mixing component ingredients. Although usable for other purposes, in some embodiments, the composition is used to make ceramic pieces, e.g., via casting, pressing, jiggering or jollying, especially when the slip has solids, chemistry and viscosity suitable for shaping before drying, sintering, and optionally finishing.

HARD WEAR-RESISTANT POLISHED GLAZED CERAMIC TILE AND PREPARATION METHOD THEREOF
20230227374 · 2023-07-20 ·

A preparation method includes the following steps: Step (1): pressing and then drying body powder to form a green brick; Step (2): applying a ground coat on the surface of the green brick; Step (3): inkjet-printing a pattern on the surface of the green brick having the ground coat, and applying an isolation glaze; Step (4): applying a fully polished glaze on the surface of the green brick having the isolation glaze; and Step (5): drying, firing, and polishing the green brick having the fully polished glaze to obtain a hard wear-resistant polished glazed ceramic tile. The phase composition of the fired fully polished glaze is as follows: 10 to 20 percent by weight of corundum, 20 to 30 percent by weight of hyalophane, 0.5 to 1.0 percent by weight of hematite, and 50 to 68 percent by weight of amorphous phase.

POROUS ACID-RESISTANT CERAMIC MEDIA

The present disclosure relates to a porous ceramic media that may include a chemical composition, a phase composition, a total open porosity content of at least about 10 vol. % and not greater than about 70 vol. % as a percentage of the total volume of the ceramic media, and a nitric acid resistance parameter of not greater than about 500 ppm. The chemical composition for the porous ceramic media may include SiO.sub.2, Al.sub.2O.sub.3, an alkali component and a secondary metal oxide component selected from the group consisting of an Fe oxide, a Ti oxide, a Ca oxide, a Mg oxide and combinations thereof. The phase composition may include an amorphous silicate, quartz and mullite.

ELABORATION OF CERAMIC TILES MADE OF INDUSTRIAL SOLID WASTES

A ceramic product and a method of producing the ceramic product produced by pretreating the feedstock from at least of iron/steel recovery, recovery of at least one non-ferrous material, sieving, crushing, milling, aging, and thermal treatment, receiving as a first powder a first recovered material from the pretreating, receiving as a second powder a second recovered material from the pretreating, combining the first and second powders with water to form at least one of an extrudable paste and a granulated mixture, forming a green body from the at least one of the extrudable paste after extrusion and the granulated mixture; drying the green body, firing the green body to form the ceramic product, and cooling the ceramic product.

ELABORATION OF CERAMIC TILES MADE OF INDUSTRIAL SOLID WASTES

A ceramic product and a method of producing the ceramic product produced by pretreating the feedstock from at least of iron/steel recovery, recovery of at least one non-ferrous material, sieving, crushing, milling, aging, and thermal treatment, receiving as a first powder a first recovered material from the pretreating, receiving as a second powder a second recovered material from the pretreating, combining the first and second powders with water to form at least one of an extrudable paste and a granulated mixture, forming a green body from the at least one of the extrudable paste after extrusion and the granulated mixture; drying the green body, firing the green body to form the ceramic product, and cooling the ceramic product.

Advanced lead-free radiation protection materials utilizing modified brine sludge composition and the process thereof

The novel process enables designing of raw materials and processing parameters, enabling synergistic and simultaneous chemical reactions among the various reactants of the design mix of chemical precursor of brine sludge which includes barium sulphate, magnesium hydroxide, calcium carbonate, sodium chloride, silica, aluminum containing compounds necessary for developing highly efficient shielding phases leading to homogenous matrix of shielding materials.

Antiskid and wear-resistant glaze, antiskid, wear-resistant and easy-to-clean ceramic tile and preparation method thereof

An antiskid and wear-resistant glaze, an antiskid, wear-resistant and easy-to-clean ceramic tile and a preparation method thereof, relating to the technical field of building ceramics, are provided. This antiskid and wear-resistant glaze is prepared by antiskid and wear-resistant particles, a printing paste and sodium tripolyphosphate. This antiskid, wear-resistant and easy-to-clean ceramic tile comprises, from the bottom up, a green body layer, an overglaze layer, a decoration layer, an antiskid and wear-resistant layer and an easy-to-clean protection layer provided in turn, wherein the antiskid and wear-resistant layer is mainly prepared by antiskid and wear-resistant particles, and the easy-to-clean protection layer is mainly prepared by easy-to-clean protection particles.