Patent classifications
C04B35/111
HEAT-RESISTANT MEMBER
A heat-resistant member (1) according to the present disclosure contains alumina as a main component, and magnesium aluminate and boron. The content percentage of the magnesium aluminate at the surface is higher than the content percentage of the magnesium aluminate in a surface layer section located directly below the surface.
Dense sintered product
Sintered product having a relative density of greater than 90%, with, to more than 80% of the volume thereof, a stack of flat ceramic platelets, the assembly of the platelets having a mean thickness of less than 3 μm, having a width of greater than 50 mm, and including more than 20% of alumina, as a percentage on the basis of the weight of the product. The width of the product is the largest dimension measured in the plane in which the length of the product is measured, along a direction perpendicular to the direction of the length. The length of the product is the largest dimension thereof in a plane parallel to the general plane in which the platelets extend.
Ceramic slurries with photoreactive-photostable hybrid binders
Ceramic slurries may include ceramic particles, a photoreactive-photostable hybrid binder, and a photoinitiator. The photoreactive-photostable hybrid binder may include a photoreactive organic resin component, a photoreactive siloxane component, and one or more photostable siloxane components. Methods of forming a ceramic part may include curing a portion of a ceramic slurry by exposing the portion of the ceramic slurry to light to form a green ceramic part, and partially firing the green ceramic part to form a brown ceramic part. The brown ceramic part may be sintered at or above a sintering temperature of the ceramic particles to form a ceramic part, wherein sintering includes heating the brown ceramic part to a sufficient temperature to promote reaction bonding that converts silica from the photoreactive-photostable hybrid binder into silicates that bond with the ceramic particles.
Method for producing a ceramic moulded body
The invention relates to a method for producing a ceramic moulded body, comprising the following steps: a) producing a green body containing ceramic material, binding agents and an organic pore forming agent; b) heating the green body to a temperature higher than the sublimation and/or decomposition temperature of the pore forming agent; c) burning the green body to form a ceramic moulded body. According to the invention, the binding agent comprises polyglycols and fumaric acid.
Method for producing a ceramic moulded body
The invention relates to a method for producing a ceramic moulded body, comprising the following steps: a) producing a green body containing ceramic material, binding agents and an organic pore forming agent; b) heating the green body to a temperature higher than the sublimation and/or decomposition temperature of the pore forming agent; c) burning the green body to form a ceramic moulded body. According to the invention, the binding agent comprises polyglycols and fumaric acid.
OXIDE BASED CERAMIC MATRIX COMPOSITES
A method of making a ceramic matrix composites (CMC) having superior properties at high temperatures. The CMC can include a sol gel mixture mixed or blended metal oxide particles. The sol-gel mixture can be an aqueous colloidal suspension of a metal oxide, preferably from about 10 wt % to about 25 wt % of the metal oxide, containing a metal oxide such as alumina (Al.sub.2O.sub.3), silica (SiO.sub.2) or alumina-coated silica. The mixture can be infiltrated into a ceramic fiber, gelled, dried and sintered to form the CMC of the present teachings.
OXIDE BASED CERAMIC MATRIX COMPOSITES
A method of making a ceramic matrix composites (CMC) having superior properties at high temperatures. The CMC can include a sol gel mixture mixed or blended metal oxide particles. The sol-gel mixture can be an aqueous colloidal suspension of a metal oxide, preferably from about 10 wt % to about 25 wt % of the metal oxide, containing a metal oxide such as alumina (Al.sub.2O.sub.3), silica (SiO.sub.2) or alumina-coated silica. The mixture can be infiltrated into a ceramic fiber, gelled, dried and sintered to form the CMC of the present teachings.
POROUS FIRED GRANULATED BODY AND METHOD FOR MANUFACTURING THE SAME
A porous fired granulated body is formed by consolidating numerous alumina particles to each other while letting mainly interconnected pores remain in network form across an entire cross section of a granulated body particle (11). The pores (13) have an inner diameter controlled by a droplet diameter of a pore forming agent and have numerous precipitated alumina crystals (15) formed on inner surfaces thereof. Manufacture is performed by spraying the pore forming agent (emulsion) onto a raw material to form a coating layer of the pore forming agent on a surface of the raw material particle and controlling the inner diameter of the pores. A porous fired granulated body of alumina having a high specific surface area and having higher strength for the same specific surface area can thus be provided by a simple manufacturing method.
POROUS FIRED GRANULATED BODY AND METHOD FOR MANUFACTURING THE SAME
A porous fired granulated body is formed by consolidating numerous alumina particles to each other while letting mainly interconnected pores remain in network form across an entire cross section of a granulated body particle (11). The pores (13) have an inner diameter controlled by a droplet diameter of a pore forming agent and have numerous precipitated alumina crystals (15) formed on inner surfaces thereof. Manufacture is performed by spraying the pore forming agent (emulsion) onto a raw material to form a coating layer of the pore forming agent on a surface of the raw material particle and controlling the inner diameter of the pores. A porous fired granulated body of alumina having a high specific surface area and having higher strength for the same specific surface area can thus be provided by a simple manufacturing method.
BINDER FOR INJECTION MOULDING COMPOSITION
A binder for an injection moulding composition, the binder includes, in percentage by mass and for a total of 100%: 35% to 60% of a component (a), or polymer base, made of a polymer or a mixture of polymers, each of the polymer being non-amphiphilic and having a mass average molar mass greater than or equal to 5,000 g/mol, 30% to 55% of a component (b), or wax, made of a polymer or a mixture of polymers, each of the polymer being non-amphiphilic and having a mass average molar mass less than 5,000 g/mol, and less than 10% of an amphiphilic component (c), or surfactant, and less than 10% of other components (d). The polymer base comprising 2% to 15% of a styrene-ethylene-butylene-styrene copolymer (SEBS), in percentage by mass based on the mass of the binder.