Patent classifications
C04B35/653
Methods of manufacturing oxide/metal composite components and the components produced therefrom
Methods for producing components for use in high temperature systems that include reacting a fluid reactant and a porous preform that has a pore volume and contains a solid oxide reactant that defines a solid volume of the porous preform. The method includes infiltrating the fluid reactant into the porous preform to react with the solid oxide reactant to produce a oxide/metal composite component, during which a displacing metal replaces a displaceable species of the solid oxide reactant to produce at least one solid oxide reaction product that has a reaction product volume that at least partially fills the pore volume. The oxide/metal composite component includes at least one oxide phase and at least one metal phase. The component is exposed to temperatures greater than 500° C. and the at least one oxide phase and the at least one metal phase exhibit thermal expansion values within 50% of one another.
Methods of manufacturing oxide/metal composite components and the components produced therefrom
Methods for producing components for use in high temperature systems that include reacting a fluid reactant and a porous preform that has a pore volume and contains a solid oxide reactant that defines a solid volume of the porous preform. The method includes infiltrating the fluid reactant into the porous preform to react with the solid oxide reactant to produce a oxide/metal composite component, during which a displacing metal replaces a displaceable species of the solid oxide reactant to produce at least one solid oxide reaction product that has a reaction product volume that at least partially fills the pore volume. The oxide/metal composite component includes at least one oxide phase and at least one metal phase. The component is exposed to temperatures greater than 500° C. and the at least one oxide phase and the at least one metal phase exhibit thermal expansion values within 50% of one another.
METHOD TO FABRICATE A MACHINABLE CERAMIC MATRIX COMPOSITE
A method to form a machinable ceramic matrix composite comprises forming a porous ceramic multilayer on a surface of a fiber preform. In one example, the porous ceramic multilayer comprises a gradient in porosity in a direction normal to the surface. In another example, the porous ceramic multilayer includes low-wettability particles having a high contact angle with molten silicon, where an amount of the low-wettability particles in the porous ceramic multilayer varies in a direction normal to the surface. After forming the porous ceramic multilayer, the fiber preform is infiltrated with a melt, and the melt is cooled to form a ceramic matrix composite with a surface coating thereon. An outer portion of the surface coating is more readily machinable than an inner portion of the surface coating. The outer portion of the surface coating is machined to form a ceramic matrix composite having a machined surface with a predetermined surface finish and/or dimensional tolerance.
SILICIDE ALLOY MATERIAL AND THERMOELECTRIC CONVERSION DEVICE IN WHICH SAME IS USED
Provided is a silicide-based alloy material with which environmental load can be reduced and high thermoelectric conversion performance can be obtained.
Provided is a silicide-based alloy material including silicon and ruthenium as main components, in which when the contents of silicon and ruthenium are denoted by Si and Ru, respectively, the atomic ratio of the devices constituting the alloy material satisfies the following:
45 atm %≤Si/(Ru+Si)≤70 atm %
30 atm %≤Ru/(Ru+Si)≤55 atm %.
System and Method for Continuous Fabrication of Graded Structured Units Using Additive Manufacturing
A system and method of continuous fabrication of multi-material graded structures using additive manufacturing is disclosed. Using multi-material feedstocks and optimized processing parameters, the gradient on composition and structure are controlled to achieve smooth transition from one functional component to another functional component. A multi-material graded structure is produced as the feedstocks are transported from the feedstock reservoir system comprised of many different materials. Interface transition from one functional layer to the next is gradient, controlled by feedstock mixture ratios based on the flow rate control for the feedstock system. Composition includes chemical composition, physical composition, and porosity. Continuous automatic additive manufacturing method makes the fabrication more efficient and avoids joining problems. This method finds application in fabrication of a fuel cell, battery, reformer and other chemical reaction and process units, including structures made of multiple units, such as stacks, that incorporate multiple functional components.
THREE-DIMENSIONAL SHAPING APPARATUS
A three-dimensional shaping apparatus includes a stage, a material supply unit that supplies a material containing an inorganic powder and a binder, a laser, and a control unit, and the control unit performs a process of supplying the material onto the stage by controlling the material supply unit, and a process of irradiating the material on the stage with a laser beam with an energy density of 140 J/mm.sup.3 or more by controlling the laser.
MEMBRANE MADE OF A POLYCRYSTALLINE LLZO PRODUCT
A fused solid-state electrolyte e membrane having a thickness less than 5 mm and intended for a lithium-ion battery. The membrane includes a polycrystalline product including at least 3.0% amorphous phase and including, for more than 95% of its mass, of the elements Li, La, Zr, M and O, M being a dopant chosen from the group formed by Al, P, Sb, Sc, Ti, V, Y, Nb, Hf, Ta, the lanthanides with the exception of La, Se, W, Bi, Si, Ge, Ga, Sn, Cr, Fe, Zn, Na, K, Rb, Cs, Fr, Mg, Ca, Sr, Ba and the mixtures thereof. The contents of these elements, measured after a decarbonatation operation without loss of lithium, being defined by the formula Li.sub.aLa.sub.bZr.sub.cM.sub.dO.sub.12, wherein the atomic indices are such that: 2.500<a<8,500, and 1,000<b<3.500, and 0.600<c<2.000, and 0<d<2.000.
Powder for ceramic manufacturing, ceramic manufactured object, and manufacturing method thereof
Provided are a powder for laser manufacturing which can be stably manufactured and from which a three-dimensional manufactured object ensuring a manufacturing accuracy can be obtained and a using method thereof. A powder for ceramic manufacturing for obtaining a manufactured object by repeatedly sintering or fusing and solidifying in sequence a powder in an irradiation portion with laser light, in which the powder includes a plurality of compositions, at least one composition of the compositions is an absorber that relatively strongly absorbs the laser light compared to other compositions, and at least a part of the absorber changes to a different composition that relatively weakly absorbs the laser light by irradiation with the laser light and a using method of a powder in which the powder is used.
Cr-Si-C-BASED SINTERED BODY
An object of the present invention is to provide a high-density Cr—Si—C-based sintered body including chromium (Cr), silicon (Si) and carbon (C) and is furthermore to provide at least one of the high-density Cr—Si—C-based sintered body, a sputtering target including the sintered body or a method for producing a film using the sputtering target. The present invention can provide a Cr—Si—C-based sintered body including chromium (Cr), silicon (Si) and carbon (C), wherein the sintered body has a relative density of 90% or more and a porosity of 13% or less.
PROCESS FOR THE MANUFACTURE OF A FUSED BLOCK HAVING A HIGH ZIRCONIA CONTENT
A process for the manufacture of a refractory block including more than 80% zirconia, in percentage by weight based on the oxides. The process includes the following successive stages: melting, under reducing conditions, of a charge including more than 50% zircon, in percentage by weight, such as to reduce the zircon and obtain a molten material, application of oxidizing conditions to the molten material, casting of the molten material, and cooling until at least partial solidification of the molten material in the form of a block. Also, the process can include heat treatment of the block.