C04B35/66

Sintering agent for dry particulate refractory composition
11608300 · 2023-03-21 · ·

The present invention relates to a sintering agent for dry particulate refractory compositions and dry particulate refractory compositions. The use of dry particulate refractory compositions also form part of the present invention.

Synthesis method for producing a calcium zirconate-containing material and batch and coarse ceramic refractory product having a pre-synthesized calcium zirconate-containing granular material

A synthesis method for producing a refractory oxide-ceramic material of CaZrO.sub.3, in particular in the form of a refractory granular material that is preferably mechanically comminuted, in particular crushed and/or ground, as well as to a batch and a coarse ceramic, shaped or unshaped, refractory product containing at least one pre-synthesized refractory calcium zirconate-containing granular material.

Process for the manufacture of a fused block having a high zirconia content

A process for the manufacture of a refractory block including more than 80% zirconia, in percentage by weight based on the oxides. The process includes the following successive stages: melting, under reducing conditions, of a charge including more than 50% zircon, in percentage by weight, such as to reduce the zircon and obtain a molten material, application of oxidizing conditions to the molten material, casting of the molten material, and cooling until at least partial solidification of the molten material in the form of a block. Also, the process can include heat treatment of the block.

HIGH-TEMPERATURE NANO-COMPOSITE COATING AND PREPARATION METHOD THEREOF, AND SMALL BAG FLEXIBLE PACKAGING COATING

The present disclosure provides a high-temperature nano-composite coating and a preparation method thereof, and a small bag flexible packaging coating. The high-temperature nano-composite coating provided by the present disclosure controls the fiber length. Moreover, high-temperature reinforcing filler and high-temperature expansion filler are introduced, to make the coating have ultra-high strength at high temperature without cracks caused by shrinkage at high-temperature. In addition, nanopowder, high-temperature skeleton filler and other additives are introduced to make the coating be uniform and stable and reach a slurry state similar to toothpaste. There is no precipitation and stratification during the placement process. Small packaging can be realized to facilitate construction and operation. Besides, the coating has a good bonding to furnace lining, and will not fall off from the furnace lining, thereby prolonging the service life of the furnace lining.

CEMENT MIXTURES FOR PLUGGING MULTICELLULAR FILTER BODIES AND METHODS OF MAKING THE SAME
20230159398 · 2023-05-25 ·

A cement mixture for application to a honeycomb body and a method of forming a plugged ceramic honeycomb body is provided. The cement mixture contains a plurality of inorganic particles including at least about 50% of a refractory material selected from at least one of alumina and zirconia and less than about 15% titania (by weight), a pore forming agent, an organic binder, and a liquid vehicle.

CEMENT MIXTURES FOR PLUGGING MULTICELLULAR FILTER BODIES AND METHODS OF MAKING THE SAME
20230159398 · 2023-05-25 ·

A cement mixture for application to a honeycomb body and a method of forming a plugged ceramic honeycomb body is provided. The cement mixture contains a plurality of inorganic particles including at least about 50% of a refractory material selected from at least one of alumina and zirconia and less than about 15% titania (by weight), a pore forming agent, an organic binder, and a liquid vehicle.

POROUS REFRACTORY CAST MATERIAL, ITS USE AND PRODUCTION
20230109549 · 2023-04-06 · ·

A porous refractory cast material contains a closed refractory aggregate fraction having a minimum particle size and a maximum particle size; the ratio of maximum particle size to minimum particle size is 10:1 or less. This closed refractory aggregate fraction comprises all of the porous refractory cast material having a particle diameter greater than 0.1 mm. The porous refractory cast material also contains a binder phase containing refractory selected from calcium aluminate cement, alumina phosphate, hydratable alumina, colloidal silica and combinations thereof. Also disclosed is a metallurgical vessel with an interior lining incorporating the porous refractory cast material.

Magnesium-based raw material with low thermal conductivity and low thermal expansion and preparation method thereof

The present disclosure relates to a magnesium-based raw material and a preparation method thereof. According to the technical solution, 40-60 wt % fused magnesia particles, 30-40 wt % fine monoclinic zirconia powder, 5-20 wt % fine zirconium oxychloride powder, 0.5-1.5 wt % calcium hydroxide nanopowder, 0.2-0.5 wt % calcium hydroxide nanopowder, and 0.1-0.3 wt % maleic acid are stirred for 15 min to mix well in a high-speed mixing mill at a constant temperature of 25° C. to obtain a mixed powder; and the mixed powder is mixed through a ball mill at a constant temperature of 25° C. for 3 min, roasted in a high temperature furnace at 250-400° C. for 0.5-3 h, and finally cooled to room temperature.

Methods of use of calcium hexa aluminate refractory linings and/or chemical barriers in high alkali or alkaline environments

A method for improving the insulating character/and or penetration resistance of a surface comprising lining a surface of a lime kiln, a cement kiln, a roasting kiln, a thermal oxidizer, or a fluidized bed reactor that is subject to wear by an alkali environment and/or an alkaline environment with a refractory composition comprising a refractory aggregate consisting essentially of a calcium hexa aluminate clinker having the formula CA.sub.6, wherein C is equal to calcium oxide, wherein A is equal to aluminum oxide, and wherein the hexa aluminate clinker has from zero to less than about fifty weight percent C.sub.12A.sub.7, and wherein greater than 98 weight percent of the calcium hexa aluminate clinker having a particle size ranging from −20 microns to +3 millimeters, for forming a liner of the surface.

Methods of use of calcium hexa aluminate refractory linings and/or chemical barriers in high alkali or alkaline environments

A method for improving the insulating character/and or penetration resistance of a surface comprising lining a surface of a lime kiln, a cement kiln, a roasting kiln, a thermal oxidizer, or a fluidized bed reactor that is subject to wear by an alkali environment and/or an alkaline environment with a refractory composition comprising a refractory aggregate consisting essentially of a calcium hexa aluminate clinker having the formula CA.sub.6, wherein C is equal to calcium oxide, wherein A is equal to aluminum oxide, and wherein the hexa aluminate clinker has from zero to less than about fifty weight percent C.sub.12A.sub.7, and wherein greater than 98 weight percent of the calcium hexa aluminate clinker having a particle size ranging from −20 microns to +3 millimeters, for forming a liner of the surface.