Patent classifications
C04B35/74
DURABLE HIGH FRICTION COATING (DHFC) FOR BRAKE APPLICATION
Technologies are described for a durable high friction coating (DHFC), which may be manufactured by mixing a binder, a filler, and one or more additives in liquid form, loading the liquid mixture onto a coil material (metal substrate) and curing for subsequent cutting and/or stamping. The metal substrate with cured DHFC layer(s) may be cut to shape to form brake shims. Water-based binders may be used for environmentally friendly chemicals. In some examples, the binder(s) in the DHFC may be in a range from at least 70 weight% to less than 95 weight% and the filler(s) in a range from at least 5 weight% to less than 30 weight% with an elastomeric polymer in a range from at least 1 weight% to less than 8 weight% and a rheology modifier in a range from at least 0.5 weight% to less than 2 weight%.
DURABLE HIGH FRICTION COATING (DHFC) FOR BRAKE APPLICATION
Technologies are described for a durable high friction coating (DHFC), which may be manufactured by mixing a binder, a filler, and one or more additives in liquid form, loading the liquid mixture onto a coil material (metal substrate) and curing for subsequent cutting and/or stamping. The metal substrate with cured DHFC layer(s) may be cut to shape to form brake shims. Water-based binders may be used for environmentally friendly chemicals. In some examples, the binder(s) in the DHFC may be in a range from at least 70 weight% to less than 95 weight% and the filler(s) in a range from at least 5 weight% to less than 30 weight% with an elastomeric polymer in a range from at least 1 weight% to less than 8 weight% and a rheology modifier in a range from at least 0.5 weight% to less than 2 weight%.
Three-dimensionally deformed fiber for concrete reinforcement
A concrete reinforcing member for admixture into a concrete composite. The concrete reinforcing member has a body extending in a longitudinal direction along an axis, the body having a lateral width. At least two anchor segments are axially spaced on the body, each anchor segment having at least one lateral extension projecting in a lateral direction along an associated plane that extends radially relative to the axis of the body. The associated plane of the lateral extension of one of the anchor segments is offset radially about the axis at an angle of greater than 0° and less than 90° relative to the associated plane of the lateral extension of the other anchor segment.
Three-dimensionally deformed fiber for concrete reinforcement
A concrete reinforcing member for admixture into a concrete composite. The concrete reinforcing member has a body extending in a longitudinal direction along an axis, the body having a lateral width. At least two anchor segments are axially spaced on the body, each anchor segment having at least one lateral extension projecting in a lateral direction along an associated plane that extends radially relative to the axis of the body. The associated plane of the lateral extension of one of the anchor segments is offset radially about the axis at an angle of greater than 0° and less than 90° relative to the associated plane of the lateral extension of the other anchor segment.
Chromate-free ceramic compositions with reduced curing temperature
Hexavalent chromium-free slurries are provided that are capable of achieving a full cure at temperatures as low as 330-450 degrees F., thus making the coatings especially suitable for application on temperature sensitive base materials. The slurries are suitable in the production of protective coating systems formed by novel silicate-based basecoats that are sealed with novel phosphate-based topcoats. The coating systems exhibit acceptable corrosion and heat resistance and are capable of replacing traditional chromate-containing coating systems.
Chromate-free ceramic compositions with reduced curing temperature
Hexavalent chromium-free slurries are provided that are capable of achieving a full cure at temperatures as low as 330-450 degrees F., thus making the coatings especially suitable for application on temperature sensitive base materials. The slurries are suitable in the production of protective coating systems formed by novel silicate-based basecoats that are sealed with novel phosphate-based topcoats. The coating systems exhibit acceptable corrosion and heat resistance and are capable of replacing traditional chromate-containing coating systems.
PREPARATION METHOD AND PRODUCT OF METAL-MATRIX COMPOSITE REINFORCED BY NANOSCALE CARBON MATERIALS
A preparation method and a product of a metal-matrix composite reinforced by nanoscale carbon materials are provided, including: plating metal layers on surfaces of the nanoscale carbon materials, and then adding mental particles to perform ball milling for dispersion and sintering. Volumes of the nanoscale carbon materials account for 0.01% to 30% of the metal-matrix composite. Size requirements of the nanoscale carbon materials and the metal particles are that: K×a sum of maximum cross-sectional areas of the nanoscale carbon materials in a unit volume ≤ a sum of surface areas of the mental particles in the unit volume; and the K represent a space compensation coefficient. The method is practical and effective, and the nanoscale carbon materials are efficiently and uniformly dispersed in metallic matrix. The obtained composite further has excellent mechanical, electrical and thermal properties, and is applied in metal-matrix composites, nano-electronic components, and bio sensors.
PREPARATION METHOD AND PRODUCT OF METAL-MATRIX COMPOSITE REINFORCED BY NANOSCALE CARBON MATERIALS
A preparation method and a product of a metal-matrix composite reinforced by nanoscale carbon materials are provided, including: plating metal layers on surfaces of the nanoscale carbon materials, and then adding mental particles to perform ball milling for dispersion and sintering. Volumes of the nanoscale carbon materials account for 0.01% to 30% of the metal-matrix composite. Size requirements of the nanoscale carbon materials and the metal particles are that: K×a sum of maximum cross-sectional areas of the nanoscale carbon materials in a unit volume ≤ a sum of surface areas of the mental particles in the unit volume; and the K represent a space compensation coefficient. The method is practical and effective, and the nanoscale carbon materials are efficiently and uniformly dispersed in metallic matrix. The obtained composite further has excellent mechanical, electrical and thermal properties, and is applied in metal-matrix composites, nano-electronic components, and bio sensors.
Chromium-free silicate-based ceramic compositions with reduced curing temperature
A composition based on a certain chromium-free silicate-based binder is described. The composition is an aqueous solution of lithium-doped potassium silicate in combination with an aluminum or aluminum alloy powder, zinc powder or a combination thereof. The coatings of the present invention are capable of achieving a full cure at temperatures as low as 350-450 degrees F. by the inclusion of a colloidal solution of a nano-sized ceria, thus making the coatings especially suitable for application on temperature sensitive base materials.
Chromium-free silicate-based ceramic compositions with reduced curing temperature
A composition based on a certain chromium-free silicate-based binder is described. The composition is an aqueous solution of lithium-doped potassium silicate in combination with an aluminum or aluminum alloy powder, zinc powder or a combination thereof. The coatings of the present invention are capable of achieving a full cure at temperatures as low as 350-450 degrees F. by the inclusion of a colloidal solution of a nano-sized ceria, thus making the coatings especially suitable for application on temperature sensitive base materials.