C04B38/0025

PROCESS FOR MANUFACTURING COMPOSITE CONSISTING OF GRAPHENE MONOLITH AND SILICON
20180331350 · 2018-11-15 ·

Disclosed is a process of manufacturing a chemically reduced graphene oxide/silicon nanowire composite. The formation of the three-dimensional monolith and the chemical reduction of graphene oxide by a reducing agent selected from hydrazine hydrate, ethylene diamine and 1,4-diaminebutane are in one step. Also disclosed is a chemically reduced graphene oxide/silicon nanowire composite that can be obtained by the disclosed process. The composite is a three-dimensional monolith in which the two components are covalently linked each other, having a high degree of reduction with a C/O ratio of 1-50, preferably from 10 to 25, more preferably 16.7, having a porous structure and a high specific surface area of 50-5,000 m.sup.2/g, preferably 800-2,500 m.sup.2/g, more preferably 1,433 m.sup.2/g and having a low resistance to charge transfer from 0.1 to 5 , preferably from 0.3 to 1.5 . Also disclosed is a lithium-ion battery or a supercapacitor including the composite (or monolith).

Production method of zeolite film in which one axis is completely vertically oriented, using steam under synthetic gel-free condition

Provided are a method for preparing a thin film or a thick film, including: a first step of providing a porous substrate capable of supplying silicon; a second step of applying zeolite seed crystals onto the surface of the porous substrate; a third step of coating the seed crystals-applied porous substrate with an aqueous solution containing a structure-directing agent; and a fourth step of forming and growing a film from the seed crystals by the secondary growth above a temperature at which moisture inside the seed crystals-applied porous substrate prepared in the third step can form steam, and a film prepared by the method. The film manufacturing method of the present invention is a simple manufacturing process, and thus has high reproducibility and high throughput. Since a synthetic gel is not used and a solution is used, the unnecessary consumption of materials, environmental pollution, and waste of a synthetic gel can be prevented while not necessitating drying and washing of a film.

Production method of zeolite film in which one axis is completely vertically oriented, using steam under synthetic gel-free condition

Provided are a method for preparing a thin film or a thick film, including: a first step of providing a porous substrate capable of supplying silicon; a second step of applying zeolite seed crystals onto the surface of the porous substrate; a third step of coating the seed crystals-applied porous substrate with an aqueous solution containing a structure-directing agent; and a fourth step of forming and growing a film from the seed crystals by the secondary growth above a temperature at which moisture inside the seed crystals-applied porous substrate prepared in the third step can form steam, and a film prepared by the method. The film manufacturing method of the present invention is a simple manufacturing process, and thus has high reproducibility and high throughput. Since a synthetic gel is not used and a solution is used, the unnecessary consumption of materials, environmental pollution, and waste of a synthetic gel can be prevented while not necessitating drying and washing of a film.

Refractory foam

A porous refractory in the K.sub.2OSiO.sub.2B.sub.2O.sub.3 system is formed by chemical direct foaming by heating to over 600 C., resulting in adherent black or white foam. The foam can function as highly porous thermal insulation, a high or low thermal emissivity surface, as a sealant for deteriorated refractory surfaces, as a filler for pockmarks/holes/gaps or as a bonding agent for parts with large gaps between them.

MANUFACTURING OF A CERAMIC ARTICLE FROM A METAL PREFORM OR METAL MATRIX COMPOSITE PREFORM PROVIDED BY 3D-PRINTING OR 3D-WEAVING

The present invention relates to a method of manufacturing a ceramic article (3) from a metal or metal matrix composite preform (1) provided by 3D-printing or by 3D-weaving. The preform (1) is placed in a heating chamber (2), and a predetermined time-temperature profile is applied in order to controllably react the preform (1) with a gas introduced into the heating chamber (2). The metal, the gas and the time-temperature profile are chosen so as to induce a metal-gas reaction resulting in at least a part of the preform (1) transforming into a ceramic. Preferred embodiments of the invention comprises a first oxidation stage involving a metal-gas reaction in order to form a supporting oxide layer (5) at the surface of the metal, followed by a second stage in which the heating chamber (2) is heated to a temperature above the melting point of the metal to increase the kinetics of the chemical reaction. The invention also relates to a number of advantageous uses of a ceramic article manufactured as described.

MANUFACTURING OF A CERAMIC ARTICLE FROM A METAL PREFORM OR METAL MATRIX COMPOSITE PREFORM PROVIDED BY 3D-PRINTING OR 3D-WEAVING

The present invention relates to a method of manufacturing a ceramic article (3) from a metal or metal matrix composite preform (1) provided by 3D-printing or by 3D-weaving. The preform (1) is placed in a heating chamber (2), and a predetermined time-temperature profile is applied in order to controllably react the preform (1) with a gas introduced into the heating chamber (2). The metal, the gas and the time-temperature profile are chosen so as to induce a metal-gas reaction resulting in at least a part of the preform (1) transforming into a ceramic. Preferred embodiments of the invention comprises a first oxidation stage involving a metal-gas reaction in order to form a supporting oxide layer (5) at the surface of the metal, followed by a second stage in which the heating chamber (2) is heated to a temperature above the melting point of the metal to increase the kinetics of the chemical reaction. The invention also relates to a number of advantageous uses of a ceramic article manufactured as described.

REFRACTORY FOAM

A porous refractory in the K.sub.2OSiO.sub.2B.sub.2O.sub.3 system is formed by chemical direct foaming by heating to over 600 C., resulting in adherent black or white foam. The foam can function as highly porous thermal insulation, a high or low thermal emissivity surface, as a sealant for deteriorated refractory surfaces, as a filler for pockmarks/holes/gaps or as a bonding agent for parts with large gaps between them.

Method for forming a ceramic aerogel

Provided are ceramic foams. The ceramic foams may have a hierarchical pore gradient. The ceramic foams may be silica aerogels. The ceramic foams may be made by reaction of one or more precursors in the presence of an inert gas generated by a pore-forming gas-forming additive. The ceramic foams may be used as insulating materials.

Refractory foam

A porous refractory in the K.sub.2OSiO.sub.2B.sub.2O.sub.3 system is formed by chemical direct foaming by heating to over 600 C., resulting in adherent black or white foam. The foam can function as highly porous thermal insulation, a high or low thermal emissivity surface, as a sealant for deteriorated refractory surfaces, as a filler for pockmarks/holes/gaps or as a bonding agent for parts with large gaps between them.

Refractory foam

A porous refractory in the K.sub.2OSiO.sub.2B.sub.2O.sub.3 system is formed by chemical direct foaming by heating to over 600 C., resulting in adherent black or white foam. The foam can function as highly porous thermal insulation, a high or low thermal emissivity surface, as a sealant for deteriorated refractory surfaces, as a filler for pockmarks/holes/gaps or as a bonding agent for parts with large gaps between them.