Patent classifications
C04B38/063
HIGH FILTRATION EFFICIENCY PARTICULATE FILTERS HAVING BIMODAL PORE SIZE DISTRIBUTION MADE FROM BEADS WITH OPEN POROSITY
A particulate filter and method of manufacture. The particulate filter comprises a ceramic honeycomb body comprising a plurality of intersecting walls that define a plurality of channels extending longitudinally though the ceramic honeycomb body. The intersecting walls comprise a porous ceramic material having a microstructure that comprises an interconnected network of porous spheroidal ceramic beads. The microstructure has a total porosity defined as the sum of an open intrabead porosity of the beads and an interbead porosity defined by interstices between the beads in the interconnected network. The microstructure has a bimodal pore size distribution in which an intrabead median pore size of the intrabead porosity is from 1.5 μm to 4 μm and an interbead median pore size of the interbead porosity is from 6 μm to 20 μm.
POROUS NON-METALLIC MATERIAL
The present invention provides a porous non-metallic material including a material body, the material body is composed of pore cavities and cavity walls formed by surrounding the pore cavities in three-dimensional space. The pore cavities are uniformly distributed, and each pore cavity is three-dimensionally interconnected. The pore cavities are uniformly distributed means that the pore cavities are uniformly distributed under any unit-level volume on the porous material. The present invention provides a specific and clear measurement method for pore cavities distribution uniformity of the porous material, that is, the pore distribution uniformity of the porous material and the hierarchical structure thereof is measured on the scale of the small unit-level volume. Such porous structure is highly uniform, thereby ensuring the uniformity of the properties of the porous material.