A fire-resistant gypsum panel comprises: a gypsum core layer comprising set gypsum and a high temperature sag-resistant material including mineral wool in an amount between 0.2% and 3.0% by weight of gypsum.

A fire-resistant gypsum panel comprises: a gypsum core layer comprising set gypsum and a high temperature sag-resistant material including mineral wool in an amount between 0.2% and 3.0% by weight of gypsum.

Systems and methods for making gypsum board using a liquid gypsum set accelerator. Stucco and water are mixed to form a gypsum slurry, such as in a pin mixer. A gypsum set accelerator is mixed with a liquid medium to form a liquid gypsum set accelerator, such as in an eductor. The liquid gypsum set accelerator is added to the gypsum slurry, which is shaped to form the gypsum board.

Systems and methods for making gypsum board using a liquid gypsum set accelerator. Stucco and water are mixed to form a gypsum slurry, such as in a pin mixer. A gypsum set accelerator is mixed with a liquid medium to form a liquid gypsum set accelerator, such as in an eductor. The liquid gypsum set accelerator is added to the gypsum slurry, which is shaped to form the gypsum board.

A liquid accelerator composition for accelerating the setting reaction of calcium sulfate hemihydrate and water and methods of forming a liquid gypsum accelerator are provided. The liquid accelerator composition includes a liquid media in which calcium sulfate dihydrate is less than fully soluble and a ground product of a mill grinding of a mixture comprising calcium sulfate dihydrate.

A liquid accelerator composition for accelerating the setting reaction of calcium sulfate hemihydrate and water and methods of forming a liquid gypsum accelerator are provided. The liquid accelerator composition includes a liquid media in which calcium sulfate dihydrate is less than fully soluble and a ground product of a mill grinding of a mixture comprising calcium sulfate dihydrate.

The invention concerns a method for producing gypsum boards, wherein a liquefier for the gypsum slurry is foamed with gas to provide a foam having a water content of less than 85 wt.-%, then incorporated into a gypsum/water mixture and the mixture thus obtained is applied on a two dimensional substrate. The incorporation of the liquefier in foamed form allows for a significant reduction of the amount of liquefier required to provide a desired flowability of the gypsum/water mixture, thus allowing the production of gypsum boards with similar characteristics with less liquefier. The invention further concerns gypsum board prepared using this process, apparatuses for producing gypsum boards using this process and the use of a corresponding liquefier foam to minimize the amount of liquefier required to establish a desired flowability of a gypsum/water mixture.

The invention concerns a method for producing gypsum boards, wherein a liquefier for the gypsum slurry is foamed with gas to provide a foam having a water content of less than 85 wt.-%, then incorporated into a gypsum/water mixture and the mixture thus obtained is applied on a two dimensional substrate. The incorporation of the liquefier in foamed form allows for a significant reduction of the amount of liquefier required to provide a desired flowability of the gypsum/water mixture, thus allowing the production of gypsum boards with similar characteristics with less liquefier. The invention further concerns gypsum board prepared using this process, apparatuses for producing gypsum boards using this process and the use of a corresponding liquefier foam to minimize the amount of liquefier required to establish a desired flowability of a gypsum/water mixture.

The present invention discloses an optimized preparation method of a carbonization-based lightweight CO.sub.2 foamed cement-based material, and belongs to the field of geotechnical engineering materials. The preparation method includes: step S1: pre-screening existing common cement-based foaming agents and foam stabilizers; step S2: preparing a water-based carbon dioxide foam; step S3: preparing a cement slurry, and mixing the water-based carbon dioxide foam with the cement slurry to prepare a lightweight CO.sub.2 foamed cement-based material; step S4: selecting foaming agents of different types and different concentrations and foam stabilizers of different types and different concentrations to prepare slurries, subjecting the slurries to slurry performance tests, and selecting the optimal ones; step S5: optimizing initial water-to-cement ratio and foam-to-slurry ratio parameters; and step S6: optimizing a gas-filling volume parameter (water pump speed).

The present invention discloses an optimized preparation method of a carbonization-based lightweight CO.sub.2 foamed cement-based material, and belongs to the field of geotechnical engineering materials. The preparation method includes: step S1: pre-screening existing common cement-based foaming agents and foam stabilizers; step S2: preparing a water-based carbon dioxide foam; step S3: preparing a cement slurry, and mixing the water-based carbon dioxide foam with the cement slurry to prepare a lightweight CO.sub.2 foamed cement-based material; step S4: selecting foaming agents of different types and different concentrations and foam stabilizers of different types and different concentrations to prepare slurries, subjecting the slurries to slurry performance tests, and selecting the optimal ones; step S5: optimizing initial water-to-cement ratio and foam-to-slurry ratio parameters; and step S6: optimizing a gas-filling volume parameter (water pump speed).