Patent classifications
C04B7/12
Work method to design extended life slurries
A method may include comprising: defining engineering parameters of a proposed cement slurry, the engineering parameters comprising at least a compressive strength requirement, a density requirement, a storage time requirement, and a thickening time requirement; selecting, based at least in part on a model of compressive strength, a model of storage time, and the density requirement, at least a cement and mass fraction thereof, at least one supplementary cementitious material and mass fraction thereof, and a water and mass fraction thereof, such that a set cement formed from the cement, the at least one supplementary cementitious material, and the water meets or exceeds the compressive strength requirement and the density requirement; selecting, based at least in part on a model of thickening time, an accelerator and mass fraction thereof; and preparing a cement slurry comprising the cement and mass fraction thereof, the at least one supplementary cementitious material and mass fraction thereof, the water and mass fraction thereof, and the cement retarder and mass fraction thereof.
Work method to design extended life slurries
A method may include comprising: defining engineering parameters of a proposed cement slurry, the engineering parameters comprising at least a compressive strength requirement, a density requirement, a storage time requirement, and a thickening time requirement; selecting, based at least in part on a model of compressive strength, a model of storage time, and the density requirement, at least a cement and mass fraction thereof, at least one supplementary cementitious material and mass fraction thereof, and a water and mass fraction thereof, such that a set cement formed from the cement, the at least one supplementary cementitious material, and the water meets or exceeds the compressive strength requirement and the density requirement; selecting, based at least in part on a model of thickening time, an accelerator and mass fraction thereof; and preparing a cement slurry comprising the cement and mass fraction thereof, the at least one supplementary cementitious material and mass fraction thereof, the water and mass fraction thereof, and the cement retarder and mass fraction thereof.
Cementitious panels with swellable materials and methods of providing a moisture or water barrier in cementitious panels using swellable materials
Provided are cementitious panel that include a swellable material within a core layer, a dense layer, and/or a sheet of facing material that make up a cementitious panel, as well as methods of manufacturing such cementitious panels that include a swellable material and methods of providing a moisture or water barrier in a cementitious panel.
Hyaloclastite, sideromelane or tachylite pozzolan-based geopolymer cement and concrete and method of making and using same
The invention comprises a cementitious material comprising a natural pozzolan selected from hyaloclastite, sideromelane or tachylite, wherein the natural pozzolan has a volume-based mean particle size of less than or equal to 40 μm. The cementitious material also comprising an aqueous alkaline activating solution suitable for forming a geopolymer. A method making a cementitious material is also disclosed.
Hyaloclastite, sideromelane or tachylite pozzolan-based geopolymer cement and concrete and method of making and using same
The invention comprises a cementitious material comprising a natural pozzolan selected from hyaloclastite, sideromelane or tachylite, wherein the natural pozzolan has a volume-based mean particle size of less than or equal to 40 μm. The cementitious material also comprising an aqueous alkaline activating solution suitable for forming a geopolymer. A method making a cementitious material is also disclosed.
METHOD FOR PRODUCING SUPERSULPHATED CEMENT
The invention relates to a method for producing supersulfated cement, wherein pozzolanic and hydraulic aluminosilicate components and a calcium-sulfate-alkaline activation complex are mixed together. The calcium-sulfate-alkaline activation complex is produced by carrying out the following successive steps: a first step of mixing 70% by weight of calcium sulfate and 30% by weight of alkaline components; and subsequently; a second step of thermodynamically activating, by hot quenching, the calcium-sulfate-alkaline activation complex; and subsequently; a third step of cold quenching, by rapid mixing, the activated calcium-sulfate-alkaline activation complex with the pozzolanic aluminosilicate components.
METHOD FOR PRODUCING SUPERSULPHATED CEMENT
The invention relates to a method for producing supersulfated cement, wherein pozzolanic and hydraulic aluminosilicate components and a calcium-sulfate-alkaline activation complex are mixed together. The calcium-sulfate-alkaline activation complex is produced by carrying out the following successive steps: a first step of mixing 70% by weight of calcium sulfate and 30% by weight of alkaline components; and subsequently; a second step of thermodynamically activating, by hot quenching, the calcium-sulfate-alkaline activation complex; and subsequently; a third step of cold quenching, by rapid mixing, the activated calcium-sulfate-alkaline activation complex with the pozzolanic aluminosilicate components.
METHODS FOR PRODUCING CEMENT COMPRISING A SUPPLEMENTARY CEMENTITIOUS MATERIAL, AND CEMENT OBTAINABLE THEREBY
The invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm; and blending the milled cement clinker and the supplementary cementitious material; wherein the method is a continuous process comprising the step of calcining the raw material of the supplementary cementitious material in a kiln with a separate heating unit and/or combustion unit. Further, the invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm, wherein at least 5 wt % of the particles have a particle size of above 4.75 mm; and blending the milled cement clinker and the supplementary cementitious material. The invention is also concerns a cement comprising milled cement clinker and a supplementary cementitious material, wherein the supplementary cementitious material comprises an amorphous constituent of more than 30 wt % as measured by XRD, wherein the supplementary cementitious material comprises less than 70 wt % of inert components selected from the group comprising mullite, spinel, feldspar, diopside, mica, or combinations thereof, and wherein the color of the cement in the range of 130-160, 130-160, 120-160, wherein the measurement of the cement color is conducted by a RGB2 colorimeter, wherein the colors are referenced to a RGB scale of 0 to 255.
Use of a clay in the preparation of a geopolymer precursor
A method for the use of a clay including: less than 30% of kaolinite; and at least 20% of muscovite and/or illite; from 1% to 20% of smectite; the muscovite and/or illite/kaolinite weight ratio being greater than 1; for the preparation of a geopolymer precursor.
PRODUCTION PROCESS OF ARTIFICIAL AGGREGATE FROM TAILINGS FROM MINING, ARTIFICIAL AGGREGATE, CONCRETE COMPOSITION AND USE
The present invention relates to the process of producing artificial aggregate from tailings from ore dams. The iron ore sandy tailings are mixed with a binder and, through the mixing and pelletizing process, form the artificial aggregate. The artificial aggregate produced has a spheroidal shape, a large size, a rough surface and a color that ranges between pink and dark red. This artificial aggregate is able to replace the natural aggregate, and can be used in the manufacture of a more resistant concrete, for the base and sub-base of roads, as a decorative element for gardens and beds, in addition to being a form of storage of ore dam tailings in the form of pellets, adding value to these tailings and reducing the environmental mining impacts.