C04B7/43

METHOD OF PRODUCING CEMENT CLINKER AND A SECOND CALCINED MATERIAL

A method of producing cement clinker and a second calcined material, wherein the cement clinker is produced in a first production line and the second calcined material is produced from a raw material in a second production line by carrying out the following procedures e) optionally drying the raw material in a dryer, g) calcining the optionally dried raw material in a rotary kiln to obtain the second calcined material, wherein the sensible heat of a hot gas in the first production line is used as a heat source in the calcining step g) for calcining the raw material, and wherein the rotary kiln exhaust gas coming from the calcining step g) is introduced into the first production line for the secondary combustion of the rotary kiln exhaust gas.

Emission abatement apparatus for processing of particulates and method of using same

A cement manufacturing plant can include at least one emission abatement mechanism. In some embodiments, the emission abatement mechanism can utilize a plurality of pulsed gases passed through a reactor to treat a solid particulate material passed through the reactor. The pulsed reactant gas can be pulsed through the reactor so that the pulsed gas passes from a middle portion of the reactor to a first end of the reactor at which the solid particulates can be fed into the reactor. In some embodiments, the reactant gas can be output from the first end to a down corner or other reactant gas conduit for transport to a treatment device.

Phlego Cement from a New Earth-Inspired Clinker
20230013411 · 2023-01-19 ·

Improved cement for concrete is provided having reduced carbon footprint and improved mechanical properties. A limestone-free process of making the clinker provides a 70% reduction of carbon footprint vs. conventional manufacture of Portland cement. Curing the resulting cement in a temperature range from 80° C. to 100° C. advantageously enhances growth of fibrous minerals in the concrete.

Phlego Cement from a New Earth-Inspired Clinker
20230013411 · 2023-01-19 ·

Improved cement for concrete is provided having reduced carbon footprint and improved mechanical properties. A limestone-free process of making the clinker provides a 70% reduction of carbon footprint vs. conventional manufacture of Portland cement. Curing the resulting cement in a temperature range from 80° C. to 100° C. advantageously enhances growth of fibrous minerals in the concrete.

Method for producing dust-reducing and dust-absorbing material from nonmetallic mineral and raw material from cement plant

A method for producing a dust-reducing and dust-absorbing material from a nonmetallic mineral and a raw material from a cement plant. The method includes calcining the limestone block, to obtain quicklime; cooling the quicklime at ambient temperature, drying and pulverizing the quicklime, to obtain a first powder essentially consisting of a quicklime powder and a calcium carbonate powder; fully drying and grinding a nonmetallic mineral, to obtain a nonmetallic mineral powder; mixing the first powder and the nonmetallic mineral powder, stirring to be uniform, to obtain a mixture, and ball milling the mixture, to obtain a nano-powder; adding a dust-absorbing material to the nano-powder, adding water and mixing, and pouring the resulting mixture into a mold, and stoving; and air drying the resulting mixture, to obtain a cavernous dust-reducing and dust-absorbing material.

Cementitious reagents, methods of manufacturing and uses thereof

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

Cementitious reagents, methods of manufacturing and uses thereof

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

COMPOSITIONS, METHODS, AND SYSTEMS TO FORM VATERITE WITH MAGNESIUM OXIDE
20230099641 · 2023-03-30 ·

Provided herein are compositions, methods, and systems comprising vaterite and magnesium oxide.

Oxy-calcination process

Method and installation for calcining cement raw meal in a calciner whereby fuel and a calciner oxidant having an oxygen content of at least 30% vol are introduced into the calciner so as to generate either an oxidant-lean zone or a fuel-lean zone in the calciner located between the lowermost fuel inlet level and the lowermost oxidant inlet level of the calciner, between 50% and 100% by weight of the raw meal being supplied to the calciner upstream of and/or within the oxidant-lean, respectively the fuel-lean zone.

COMPOSITIONS, METHODS, AND SYSTEMS TO FORM VATERITE WITH MAGNESIUM OXIDE
20220340486 · 2022-10-27 ·

Provided herein are compositions, methods, and systems comprising vaterite and magnesium oxide.