Patent classifications
C07C2/76
Processes to convert paraffins to heavier products
The present disclosure generally relates to a process for converting a hydrocarbon feed including introducing a hydrocarbon feed comprising a C.sub.1+ alkane to a catalyst composition in a reactor, the catalyst composition comprising a Group 6-Group 15 metal supported on a support; and irradiating the hydrocarbon feed and the catalyst composition with electromagnetic energy in the reactor at reactor conditions to produce a product comprising a C.sub.2+ alkane, wherein the C.sub.2+ alkane of the product is heavier than the C.sub.1+ alkane in the hydrocarbon feed.
CONVERSION OF METHANE INTO ETHYLENE USING ISOMORPHOUS METAL-SUBSTITUTED ZEOLITE FRAMEWORK CATALYST
Process for the conversion of non-oxidative coupling of methane to ethylene, under non-oxidative conditions, comprising: providing a first stream containing at least 50 vol. % of methane based on the total volume of said first stream; providing a catalyst; putting in contact said first stream with said catalyst at a weight hour space velocity ranging from 0.5 to 100 h.sup.−1, a temperature ranging from 500° C. to 1100° C. and a pressure ranging from 0.1 MPa to 5 Mpa in the absence of oxygen; recovering a second stream containing unconverted methane if any, ethylene and hydrocarbons having at least 2 carbon atoms. Said process is remarkable in that said catalyst is a synthetic zeolite material, containing at least one metal M with silicon to metal M molar ratio Si/M as determined by inductively coupled plasma optical emission spectrometry ranging from 100 to 65440 and in that said metal M is incorporated inside of the zeolite tetrahedral sites.
CONVERSION OF METHANE INTO ETHYLENE USING ISOMORPHOUS METAL-SUBSTITUTED ZEOLITE FRAMEWORK CATALYST
Process for the conversion of non-oxidative coupling of methane to ethylene, under non-oxidative conditions, comprising: providing a first stream containing at least 50 vol. % of methane based on the total volume of said first stream; providing a catalyst; putting in contact said first stream with said catalyst at a weight hour space velocity ranging from 0.5 to 100 h.sup.−1, a temperature ranging from 500° C. to 1100° C. and a pressure ranging from 0.1 MPa to 5 Mpa in the absence of oxygen; recovering a second stream containing unconverted methane if any, ethylene and hydrocarbons having at least 2 carbon atoms. Said process is remarkable in that said catalyst is a synthetic zeolite material, containing at least one metal M with silicon to metal M molar ratio Si/M as determined by inductively coupled plasma optical emission spectrometry ranging from 100 to 65440 and in that said metal M is incorporated inside of the zeolite tetrahedral sites.
CONVERSION OF METHANE INTO ETHYLENE USING ISOMORPHOUS METAL-SUBSTITUTED ZEOLITE FRAMEWORK CATALYST
Process for the conversion of non-oxidative coupling of methane to ethylene, under non-oxidative conditions, comprising: providing a first stream containing at least 50 vol. % of methane based on the total volume of said first stream; providing a catalyst; putting in contact said first stream with said catalyst at a weight hour space velocity ranging from 0.5 to 100 h.sup.−1, a temperature ranging from 500° C. to 1100° C. and a pressure ranging from 0.1 MPa to 5 Mpa in the absence of oxygen; recovering a second stream containing unconverted methane if any, ethylene and hydrocarbons having at least 2 carbon atoms. Said process is remarkable in that said catalyst is a synthetic zeolite material, containing at least one metal M with silicon to metal M molar ratio Si/M as determined by inductively coupled plasma optical emission spectrometry ranging from 100 to 65440 and in that said metal M is incorporated inside of the zeolite tetrahedral sites.
NOVEL ZEOLITE, AND CATALYST FOR USE IN PRODUCTION OF AROMATIC HYDROCARBON WHICH COMPRISES SAME
Provided are: novel zeolite having an extremely small amount of specific Bronsted acid sites on the surface thereof, which is expected to be useful as a catalyst for the aromatization of a non-aromatic hydrocarbon typified by an aliphatic hydrocarbon; and a catalyst for use in the production of an aromatic hydrocarbon, which comprises the zeolite. Zeolite characterized by satisfying the following requirements (i) to (iii). (i) The zeolite has an average particle diameter of 100 nm or less. (ii) The zeolite is 10-membered ring microporous zeolite. (iii) The amount of the Bronsted acid sites on the outer surface of the zeolite is 0.1 to 10.0 μmol/g.
NOVEL ZEOLITE, AND CATALYST FOR USE IN PRODUCTION OF AROMATIC HYDROCARBON WHICH COMPRISES SAME
Provided are: novel zeolite having an extremely small amount of specific Bronsted acid sites on the surface thereof, which is expected to be useful as a catalyst for the aromatization of a non-aromatic hydrocarbon typified by an aliphatic hydrocarbon; and a catalyst for use in the production of an aromatic hydrocarbon, which comprises the zeolite. Zeolite characterized by satisfying the following requirements (i) to (iii). (i) The zeolite has an average particle diameter of 100 nm or less. (ii) The zeolite is 10-membered ring microporous zeolite. (iii) The amount of the Bronsted acid sites on the outer surface of the zeolite is 0.1 to 10.0 μmol/g.
CIRCULAR ECONOMY FOR PLASTIC WASTE TO POLYETHYLENE VIA REFINERY FCC AND ALKYLATION UNITS
Provided in one embodiment is a continuous process for converting waste plastic into recycle for polyethylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a pyrolysis oil and optionally wax comprising a naphtha/diesel and heavy fraction, and char. The pyrolysis oil and wax is passed to a refinery FCC unit from which a liquid petroleum gas C.sub.3-C.sub.5 olefin/paraffin mixture fraction is recovered. The liquid petroleum gas C.sub.3-C.sub.5 olefin/paraffin mixture fraction is passed to a refinery alkylation unit, with a propane and butane fraction recovered from the alkylation unit. The propane and butane fraction is then passed to a steam cracker for ethylene production. In another embodiment, a naphtha fraction (C.sub.5-C.sub.8) is recovered from the alkylation unit and passed to the steam cracker. In another embodiment, a propane/propylene fraction (C.sub.3-C.sub.3) is recovered from the FCC and passed to the steam cracker.
CIRCULAR ECONOMY FOR PLASTIC WASTE TO POLYETHYLENE VIA REFINERY FCC AND ALKYLATION UNITS
Provided in one embodiment is a continuous process for converting waste plastic into recycle for polyethylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a pyrolysis oil and optionally wax comprising a naphtha/diesel and heavy fraction, and char. The pyrolysis oil and wax is passed to a refinery FCC unit from which a liquid petroleum gas C.sub.3-C.sub.5 olefin/paraffin mixture fraction is recovered. The liquid petroleum gas C.sub.3-C.sub.5 olefin/paraffin mixture fraction is passed to a refinery alkylation unit, with a propane and butane fraction recovered from the alkylation unit. The propane and butane fraction is then passed to a steam cracker for ethylene production. In another embodiment, a naphtha fraction (C.sub.5-C.sub.8) is recovered from the alkylation unit and passed to the steam cracker. In another embodiment, a propane/propylene fraction (C.sub.3-C.sub.3) is recovered from the FCC and passed to the steam cracker.
Method for aromatization of light alkanes
A method for aromatization of light alkanes, comprising: subjecting the light alkanes to dehydroaromatization reaction in the presence of aromatization catalysts including carriers and metal active components supported on the carriers, the metal active components include platinum, the carriers include zeolites and binders, and at least 80 wt. % of the metal active components are distributed on the zeolites. The method of the present disclosure may increase yield of the target product—aromatic hydrocarbons, and the regenerated catalyst can still maintain high catalytic performance. In addition, the method of the present disclosure can meet the requirements of industrial applications.
Method for aromatization of light alkanes
A method for aromatization of light alkanes, comprising: subjecting the light alkanes to dehydroaromatization reaction in the presence of aromatization catalysts including carriers and metal active components supported on the carriers, the metal active components include platinum, the carriers include zeolites and binders, and at least 80 wt. % of the metal active components are distributed on the zeolites. The method of the present disclosure may increase yield of the target product—aromatic hydrocarbons, and the regenerated catalyst can still maintain high catalytic performance. In addition, the method of the present disclosure can meet the requirements of industrial applications.