Patent classifications
C07C41/01
System and method for liquid fuel production from carbonaceous materials using recycled conditioned syngas
A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.
System and method for liquid fuel production from carbonaceous materials using recycled conditioned syngas
A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.
PRODUCTION OF HYDROCARBON LIQUIDS
A process to efficiently convert organic feedstock material into liquid non-oxygenated hydrocarbons in the C.sub.5 to C.sub.12 carbon skeleton range is disclosed. The process can utilize gaseous, liquid or solid organic feedstocks containing carbon, hydrogen and, optionally, oxygen. The feedstock may require preparation of the organic feedstock for the process and is converted first into a synthesis gas containing carbon monoxide and hydrogen. The synthesis gas is then cleaned and conditioned and extraneous components removed, leaving substantially only the carbon monoxide and hydrogen. It is then converted via a series of chemical reactions into the desired liquid hydrocarbons. The hydrocarbons are suitable for combustion in a vehicle engine and may be regarded a replacement for petrol made from fossil fuels in the C.sub.5 to C.sub.2 carbon backbone range. The process also recycles gaseous by-products back through the various reactors of the process to maximize the liquid hydrocarbon in the C.sub.5 to C.sub.12 carbon skeleton range yield.
PRODUCTION OF HYDROCARBON LIQUIDS
A process to efficiently convert organic feedstock material into liquid non-oxygenated hydrocarbons in the C.sub.5 to C.sub.12 carbon skeleton range is disclosed. The process can utilize gaseous, liquid or solid organic feedstocks containing carbon, hydrogen and, optionally, oxygen. The feedstock may require preparation of the organic feedstock for the process and is converted first into a synthesis gas containing carbon monoxide and hydrogen. The synthesis gas is then cleaned and conditioned and extraneous components removed, leaving substantially only the carbon monoxide and hydrogen. It is then converted via a series of chemical reactions into the desired liquid hydrocarbons. The hydrocarbons are suitable for combustion in a vehicle engine and may be regarded a replacement for petrol made from fossil fuels in the C.sub.5 to C.sub.2 carbon backbone range. The process also recycles gaseous by-products back through the various reactors of the process to maximize the liquid hydrocarbon in the C.sub.5 to C.sub.12 carbon skeleton range yield.
PRODUCTION OF HYDROCARBON LIQUIDS
A process to efficiently convert organic feedstock material into liquid non-oxygenated hydrocarbons in the C.sub.5 to C.sub.12 carbon skeleton range is disclosed. The process can utilize gaseous, liquid or solid organic feedstocks containing carbon, hydrogen and, optionally, oxygen. The feedstock may require preparation of the organic feedstock for the process and is converted first into a synthesis gas containing carbon monoxide and hydrogen. The synthesis gas is then cleaned and conditioned and extraneous components removed, leaving substantially only the carbon monoxide and hydrogen. It is then converted via a series of chemical reactions into the desired liquid hydrocarbons. The hydrocarbons are suitable for combustion in a vehicle engine and may be regarded a replacement for petrol made from fossil fuels in the C.sub.5 to C.sub.2 carbon backbone range. The process also recycles gaseous by-products back through the various reactors of the process to maximize the liquid hydrocarbon in the C.sub.5 to C.sub.12 carbon skeleton range yield.
MULTIFUNCTIONAL CATALYST FOR THE CONVERSION OF CARBON DIOXIDE
The present invention concerns a multifunctional catalyst for the conversion of CO.sub.2 into useful products, such as CO via the reverse water gas shift reaction. The catalyst according to the invention efficiently combined a water sorption functionality with at least one catalytic functionality into a single particle, by having a solid water sorbent impregnated with at least one metal capable of converting CO.sub.2 from a gaseous mixture comprising H.sub.2 and CO.sub.2. The catalyst according to the invention allows for higher selectivity in the conversion of CO.sub.2, at more lenient conditions in terms of temperature and pressure, and improved stability of the catalyst itself. The invention also concerns a process for converting CO.sub.2, utilizing the catalyst and the use of the catalyst in the conversion of CO.sub.2.
MULTIFUNCTIONAL CATALYST FOR THE CONVERSION OF CARBON DIOXIDE
The present invention concerns a multifunctional catalyst for the conversion of CO.sub.2 into useful products, such as CO via the reverse water gas shift reaction. The catalyst according to the invention efficiently combined a water sorption functionality with at least one catalytic functionality into a single particle, by having a solid water sorbent impregnated with at least one metal capable of converting CO.sub.2 from a gaseous mixture comprising H.sub.2 and CO.sub.2. The catalyst according to the invention allows for higher selectivity in the conversion of CO.sub.2, at more lenient conditions in terms of temperature and pressure, and improved stability of the catalyst itself. The invention also concerns a process for converting CO.sub.2, utilizing the catalyst and the use of the catalyst in the conversion of CO.sub.2.
ESTERIFICATION OF ACETIC ACID RECOVERED FROM WOOD ACETYLATION WITH ETHER-ALCOHOLS
An esterification process that uses an acetic acid composition from a wood acetylation process as a reactant. Even though the acetic acid composition contains impurities, such as ethyl acetate, methyl acetate, acetaldehyde, acetone, terpenes and/or terpenes derivatives, the impurities do not adversely affect the quality of the ether-ester products. This process can be economically advantageous by using cheaper acetic acid—one sourced directly from a wood acetylation process.
ESTERIFICATION OF ACETIC ACID RECOVERED FROM WOOD ACETYLATION WITH ETHER-ALCOHOLS
An esterification process that uses an acetic acid composition from a wood acetylation process as a reactant. Even though the acetic acid composition contains impurities, such as ethyl acetate, methyl acetate, acetaldehyde, acetone, terpenes and/or terpenes derivatives, the impurities do not adversely affect the quality of the ether-ester products. This process can be economically advantageous by using cheaper acetic acid—one sourced directly from a wood acetylation process.
Acid/metal bifunctional catalyst systems produced with carbon coatings
A method of producing bifunctional catalyst systems that include a carbon-coated metal catalyst may comprise: coating a metal catalyst particle with a carbon-containing small molecule to produce a coated metal catalyst particle; carbonizing the carbon-containing small molecule on the coated metal catalyst particle to produce a carbon-coated metal catalyst particle; and mixing the carbon-coated metal catalyst particle with an acid catalyst particle to produce an acid/metal bifunctional catalyst system. Further, a method of producing bifunctional catalyst systems that include a carbon-coated acid catalyst may be similarly performed by coating a metal catalyst particle with a carbon-containing small molecule to produce a coated metal catalyst particle; carbonizing the carbon-containing small molecule on the coated metal catalyst particle to produce a carbon-coated metal catalyst particle; and mixing the carbon-coated metal catalyst particle with an acid catalyst particle to produce an acid/metal bifunctional catalyst system.