A layered catalyst reactor system and process for hydrotreatment of hydrocarbon feedstocks. The layered catalyst system reactors comprise vertical bed layers including a demetallization catalyst layer, multiple layers of supported hydrotreating catalyst layer, and multiple alternating layers of supported hydrocracking catalysts and self-supported hydrotreating catalysts. The arrangement of the catalyst layers mitigates the risk of temperature run-aways, with improvements in hydrotreatment performance.

The invention relates to a method for producing a metal-foam body, comprising the steps of (a) providing a metal-foam body A, which consists of nickel, cobalt, copper, or alloys or combinations thereof, (b) applying an aluminum-containing material MP to metal-foam body A so as to obtain metal-foam body AX, (c) thermally treating of metal-foam body AX, with the exclusion of oxygen, to achieve the formation of an alloy between the metallic components of metal-foam body A and the aluminum-containing material MP so as to obtain metal-foam body B, wherein the duration of the thermal treatment is chosen in dependence on the temperature of the thermal treatment and the temperature of the thermal treatment is chosen in dependence on the thickness of the metal-foam body AX. The invention also relates to the metal-foam bodies obtainable by the methods according to the invention and to the use thereof as catalysts for chemical transformations.

A supported catalyst and preparation method thereof, the catalyst comprising an organic polymer material carrier and Raney alloy particles supported on the organic polymer material carrier, wherein substantially all of the Raney alloy particles are partially embedded in the organic polymer material carrier. The catalyst can be used in hydrogenation, dehydrogenation, amination, dehalogenation or desulfuration reactions.

A method of producing a fuel additive includes passing a feed stream comprising C4 hydrocarbons through a methyl tertiary butyl ether unit producing a first process stream; passing the first process stream through a selective hydrogenation unit producing a second process stream; passing the second process stream through an isomerization unit producing a third process stream; and passing the third process stream through a hydration unit producing the fuel additive and a recycle stream.

A method of producing a fuel additive includes passing a feed stream comprising C4 hydrocarbons through a methyl tertiary butyl ether unit producing a first process stream; passing the first process stream through a selective hydrogenation unit producing a second process stream; passing the second process stream through an isomerization unit producing a third process stream; and passing the third process stream through a hydration unit producing the fuel additive and a recycle stream.

The present invention relates to a process for the hydrogenation of an unsaturated hydrocarbon feedstock comprising: (1) preparing a granular material, wherein the particles of the granular material comprise a hydrogenation catalyst, or a precursor thereof, and one or more organic compounds, wherein the one or more organic compounds comprise one or more carboxlic acid and/or one or more ester and/or one or more ether moieties; (2) providing an unsaturated hydrocarbon feedstock; (3) preparing a mixture comprising the granular material obtained in (1), the unsaturated hydrocarbon feedstock provided in (2), hydrogen gas, and optionally a solvent system; (4) heating the mixture prepared in (3) to a temperature in the range of from 210 to 360° C. for hydrogenating the hydrocarbon feedstock.

The present invention relates to a process for the hydrogenation of an unsaturated hydrocarbon feedstock comprising: (1) preparing a granular material, wherein the particles of the granular material comprise a hydrogenation catalyst, or a precursor thereof, and one or more organic compounds, wherein the one or more organic compounds comprise one or more carboxlic acid and/or one or more ester and/or one or more ether moieties; (2) providing an unsaturated hydrocarbon feedstock; (3) preparing a mixture comprising the granular material obtained in (1), the unsaturated hydrocarbon feedstock provided in (2), hydrogen gas, and optionally a solvent system; (4) heating the mixture prepared in (3) to a temperature in the range of from 210 to 360° C. for hydrogenating the hydrocarbon feedstock.

The invention provides a process for preparing a fluid having a boiling point in the range of from 150 to 260° C. and comprising more than 80% by weight of isoparaffins and less than 50 ppm of aromatics, comprising the step of catalytically hydrogenating a feed comprising more than 85% by weight of oligomerized olefins, at a temperature from 115 to 195° C. and at a pressure from 30 to 70 bars. The invention also provides the fluid obtainable by the process of the invention and the use of said fluid.

The invention provides a process for preparing a fluid having a boiling point in the range of from 150 to 260° C. and comprising more than 80% by weight of isoparaffins and less than 50 ppm of aromatics, comprising the step of catalytically hydrogenating a feed comprising more than 85% by weight of oligomerized olefins, at a temperature from 115 to 195° C. and at a pressure from 30 to 70 bars. The invention also provides the fluid obtainable by the process of the invention and the use of said fluid.

Removal of solids accumulations that are attached to an inlet tube sheet of a heat exchanger in a hydrogenation reactor system by injecting a flush liquid through an injection port on the heat exchanger. Injecting the flush liquid removes portions of the solids accumulations.