Systems and processes for dehydrogenating one or more alkanes using electrically heated dehydrogenation reactors. The source of electric energy or power can be a power grid, solar panel, windmill, hydropower, nuclear power, fuel cell, gas turbines, steam turbines, portable generator or the like. The systems and processes provided herein result in a simpler dehydrogenation process which is particularly beneficial at a small scale and at remote locations, including the well site.

Systems and processes for dehydrogenating one or more alkanes using electrically heated dehydrogenation reactors. The source of electric energy or power can be a power grid, solar panel, windmill, hydropower, nuclear power, fuel cell, gas turbines, steam turbines, portable generator or the like. The systems and processes provided herein result in a simpler dehydrogenation process which is particularly beneficial at a small scale and at remote locations, including the well site.

Systems and processes for dehydrogenating one or more alkanes using electrically heated dehydrogenation reactors. The source of electric energy or power can be a power grid, solar panel, windmill, hydropower, nuclear power, fuel cell, gas turbines, steam turbines, portable generator or the like. The systems and processes provided herein result in a simpler dehydrogenation process which is particularly beneficial at a small scale and at remote locations, including the well site.

Steam cracking of ethane, a non-catalytic thermochemical process, remains the dominant means of ethylene production. The severe reaction conditions and energy expenditure involved in this process incentivize the search for alternative reaction pathways and reactor designs which maximize ethylene yield while minimizing cost and energy input. According to the present invention, ethylene yields as high as 68% were obtained with a quartz open tube reactor without the use of a catalyst or a cofed stream of oxidizing agents. The open tube reactor design promotes simplicity, low cost, and negligible coke formation. Reactor designs can be optimized to improve the conversion of ethane to ethylene via non-oxidative dehydrogenation, an approach which shows promise for decentralized production of ethylene from natural gas deposits.

Steam cracking of ethane, a non-catalytic thermochemical process, remains the dominant means of ethylene production. The severe reaction conditions and energy expenditure involved in this process incentivize the search for alternative reaction pathways and reactor designs which maximize ethylene yield while minimizing cost and energy input. According to the present invention, ethylene yields as high as 68% were obtained with a quartz open tube reactor without the use of a catalyst or a cofed stream of oxidizing agents. The open tube reactor design promotes simplicity, low cost, and negligible coke formation. Reactor designs can be optimized to improve the conversion of ethane to ethylene via non-oxidative dehydrogenation, an approach which shows promise for decentralized production of ethylene from natural gas deposits.

Steam cracking of ethane, a non-catalytic thermochemical process, remains the dominant means of ethylene production. The severe reaction conditions and energy expenditure involved in this process incentivize the search for alternative reaction pathways and reactor designs which maximize ethylene yield while minimizing cost and energy input. According to the present invention, ethylene yields as high as 68% were obtained with a quartz open tube reactor without the use of a catalyst or a cofed stream of oxidizing agents. The open tube reactor design promotes simplicity, low cost, and negligible coke formation. Reactor designs can be optimized to improve the conversion of ethane to ethylene via non-oxidative dehydrogenation, an approach which shows promise for decentralized production of ethylene from natural gas deposits.

A method for steam cracking of a hydrocarbon feed is disclosed. The method can include heating a hydrocarbon feed stream with a first quench water stream to form a heated hydrocarbon feed stream and a second quench water stream having a temperature lower than the first quench water stream, steam cracking the heated hydrocarbon feed stream to form a cracked stream comprising cracked gases, contacting the cracked stream with a quench water to form a gaseous stream comprising quenched cracked gases and a crude water stream comprising heated quench water and pyrolysis gasoline, and separating the crude water stream to form the first quench water stream.

A method for steam cracking of a hydrocarbon feed is disclosed. The method can include heating a hydrocarbon feed stream with a first quench water stream to form a heated hydrocarbon feed stream and a second quench water stream having a temperature lower than the first quench water stream, steam cracking the heated hydrocarbon feed stream to form a cracked stream comprising cracked gases, contacting the cracked stream with a quench water to form a gaseous stream comprising quenched cracked gases and a crude water stream comprising heated quench water and pyrolysis gasoline, and separating the crude water stream to form the first quench water stream.

A process (100, 200, 300) for the production of ethylene is proposed in which a first feed gas (A) and a second feed gas (B) are fed to a reactor (1) and processed therein by vapour cracking to obtain a product mixture (C), the first feed gas (A) comprising more than 90 weight percent saturated hydrocarbons and more than 80 weight percent ethane, and wherein the product mixture (C) or a part thereof is subjected to a treatment (2, 3, 4) and the resulting mixture (F) or a part thereof is subjected to a separation (10) to obtain a resulting mixture (F) containing hydrogen, methane, ethane, ethylene and hydrocarbons having three, four and at least five carbon atoms. The separation (10) being provided in that it comprises an ethylene separation step (7) to which at least the ethane, the ethylene and the hydrocarbons having three carbon atoms from the succeeding mixture (F) or a part thereof are fed unseparated from each other in a common separation insert (S, V, X), in which in the ethylene separation step (7) a light fraction (K) containing more than 95 mole percent ethylene is fed, and a heavy fraction (T, W, Y) containing at least a portion of the ethane from the separation insert (S, V, X) and at least 15% by weight of the hydrocarbons having three and four carbon atoms from the separation insert (S, V, X), and wherein the heavy separation product (T, W, Y) from the ethylene separation step (7) or a portion thereof is used as part or to form the second feed gas (B). A corresponding annex is also the subject of this invention.

A process (100, 200, 300) for the production of ethylene is proposed in which a first feed gas (A) and a second feed gas (B) are fed to a reactor (1) and processed therein by vapour cracking to obtain a product mixture (C), the first feed gas (A) comprising more than 90 weight percent saturated hydrocarbons and more than 80 weight percent ethane, and wherein the product mixture (C) or a part thereof is subjected to a treatment (2, 3, 4) and the resulting mixture (F) or a part thereof is subjected to a separation (10) to obtain a resulting mixture (F) containing hydrogen, methane, ethane, ethylene and hydrocarbons having three, four and at least five carbon atoms. The separation (10) being provided in that it comprises an ethylene separation step (7) to which at least the ethane, the ethylene and the hydrocarbons having three carbon atoms from the succeeding mixture (F) or a part thereof are fed unseparated from each other in a common separation insert (S, V, X), in which in the ethylene separation step (7) a light fraction (K) containing more than 95 mole percent ethylene is fed, and a heavy fraction (T, W, Y) containing at least a portion of the ethane from the separation insert (S, V, X) and at least 15% by weight of the hydrocarbons having three and four carbon atoms from the separation insert (S, V, X), and wherein the heavy separation product (T, W, Y) from the ethylene separation step (7) or a portion thereof is used as part or to form the second feed gas (B). A corresponding annex is also the subject of this invention.