Patent classifications
C07C5/415
Conversion of light naphtha to enhanced value aromatics in an integrated reactor process
An integrated process for conversion of a hydrocarbon stream comprising at least 60% by weight C5-C6 normal paraffins and iso-paraffins to enhanced value aromatics. The process includes passing the hydrocarbon stream through the first reactor, the first reactor being an aromatization reactor with an aromatization catalyst disposed therein to generate an aromatization product stream. The process further includes passing the aromatization product stream through a separator configured to remove C1-C4 gases to generate an aromatic rich stream. The process finally includes passing the aromatic rich stream combined with a reformate effluent fraction from a catalytic reforming unit to an aromatic recovery complex to separate the aromatic rich stream into a benzene fraction, a toluene fraction, a para-xylene fraction, an aromatic bottoms fraction comprising C9+ aromatic hydrocarbons, and a non-aromatics fraction. An associated system for performing the process is also provided.
Conversion of light naphtha to enhanced value aromatics in an integrated reactor process
An integrated process for conversion of a hydrocarbon stream comprising at least 60% by weight C5-C6 normal paraffins and iso-paraffins to enhanced value aromatics. The process includes passing the hydrocarbon stream through the first reactor, the first reactor being an aromatization reactor with an aromatization catalyst disposed therein to generate an aromatization product stream. The process further includes passing the aromatization product stream through a separator configured to remove C1-C4 gases to generate an aromatic rich stream. The process finally includes passing the aromatic rich stream combined with a reformate effluent fraction from a catalytic reforming unit to an aromatic recovery complex to separate the aromatic rich stream into a benzene fraction, a toluene fraction, a para-xylene fraction, an aromatic bottoms fraction comprising C9+ aromatic hydrocarbons, and a non-aromatics fraction. An associated system for performing the process is also provided.
Catalyst and its use in dehydrocyclization processes
The invention relates to catalysts and their use in processes for dehydrocyclization of light paraffinic hydrocarbon feedstock to higher-value hydrocarbon, such as aromatic hydrocarbon, to dehydrocyclization catalysts useful in such processes, and to the methods of making such catalysts. One of more of the dehydrocyclization catalysts comprising a crystalline aluminosilicate zeolite having a constraint index of less than or equal to about 12, at least one Group 3 to Group 13 metal of the IUPAC Periodic Table and phosphorous.
Catalyst for aromatization of long-carbon chain alkane and preparation method and use thereof
The present invention provides a catalyst for aromatization of a long-carbon chain alkane and a preparation method thereof. In the present invention, a molecular sieve containing a BEA structure is taken as an active component and mixed with a carrier, and then the mixture is formed, dried and calcined to obtain the catalyst for aromatization of a long-carbon chain alkane. The active component is prepared by taking a Naβ molecular sieve as a raw material and modifying through the following steps of: first obtaining an Hβ molecular sieve through ammonium ion-exchange, and then conducting dealumination and silicon insertion treatment of the Hβ molecular sieve through first hydrothermal treatment; forming a mesoporous structure in a molecular sieve framework through second hydrothermal treatment; reducing the acidity of the catalyst by potassium ion exchange, and finally using metal modification to improve the capability of the catalyst for catalyzing the aromatization of the long-carbon chain alkane and enhancing the toluene selectivity. The catalyst provided by the present invention shows high stability in the aromatization of the long-chain alkane and has a service life up to 170 h or above and aromatic hydrocarbon selectivity up to 80%, and the selectivity to toluene in aromatic hydrocarbon products can reach 85.5%.
CATALYST FOR AROMATIZATION OF LONG-CARBON CHAIN ALKANE AND PREPARATION METHOD AND USE THEREOF
The present invention provides a catalyst for aromatization of a long-carbon chain alkane and a preparation method thereof. In the present invention, a molecular sieve containing a BEA structure is taken as an active component and mixed with a carrier, and then the mixture is formed, dried and calcined to obtain the catalyst for aromatization of a long-carbon chain alkane. The active component is prepared by taking a Naβ molecular sieve as a raw material and modifying through the following steps of: first obtaining an Hβ molecular sieve through ammonium ion-exchange, and then conducting dealumination and silicon insertion treatment of the Hβ molecular sieve through first hydrothermal treatment; forming a mesoporous structure in a molecular sieve framework through second hydrothermal treatment; reducing the acidity of the catalyst by potassium ion exchange, and finally using metal modification to improve the capability of the catalyst for catalyzing the aromatization of the long-carbon chain alkane and enhancing the toluene selectivity. The catalyst provided by the present invention shows high stability in the aromatization of the long-chain alkane and has a service life up to 170 h or above and aromatic hydrocarbon selectivity up to 80%, and the selectivity to toluene in aromatic hydrocarbon products can reach 85.5%.
Method for producing p-xylene
Provided is a method for producing p-xylene, comprising: a provision step of providing a C4 fraction comprising at least isobutene as a product formed by fluidized catalytic cracking of a heavy oil fraction; a dimerization step of bringing a first raw material comprising the isobutene into contact with a dimerization catalyst to produce a C8 component comprising a dimer of isobutene; and a cyclization step of bringing a second raw material comprising the C8 component with a dehydrogenation catalyst to produce p-xylene through a cyclization/dehydrogenation reaction of the C8 component.
Method for producing p-xylene
Provided is a method for producing p-xylene, comprising: a provision step of providing a C4 fraction comprising at least isobutene as a product formed by fluidized catalytic cracking of a heavy oil fraction; a dimerization step of bringing a first raw material comprising the isobutene into contact with a dimerization catalyst to produce a C8 component comprising a dimer of isobutene; and a cyclization step of bringing a second raw material comprising the C8 component with a dehydrogenation catalyst to produce p-xylene through a cyclization/dehydrogenation reaction of the C8 component.
Reactor for non-oxidative direct conversion of methane and method of manufacturing ethylene and aromatic compound using same
The present invention relates to a reactor for non-oxidative direct conversion of methane and a method of manufacturing ethylene and an aromatic compound using the same. More particularly, the present invention relates to a reactor for non-oxidative direct conversion of methane in which a catalytic reaction velocity is maximized, the production of coke is minimized, and a high conversion rate of methane and a high yield of ethylene and an aromatic compound are ensured when ethylene and the aromatic compound are manufactured from methane, and a method of manufacturing ethylene and an aromatic compound using the same.
Aromatization process using heavy aromatic circulation
Disclosed are a catalytic method and system for producing aromatic hydrocarbons from aliphatic hydrocarbons or light naphtha. In an aspect, the process comprises adding a diluent comprising a heavy aromatic hydrocarbon (for example, C.sub.7-C.sub.9+) to a reactor feedstock comprising aliphatic hydrocarbons (for example, C.sub.6-C.sub.8) or light naphtha to form a reactor feed stream, such that the heat capacity of reactor feed stream is higher than the heat capacity of feedstock. The reactor feed stream is heated and contacting with a catalyst under conditions sufficient to aromatize at least a portion of the aliphatic hydrocarbons and form a product stream comprising a primary aromatic hydrocarbon product and a heavy aromatic hydrocarbon product. In an aspect, the diluent can comprise a heavy aromatic hydrocarbon having at least one carbon atom more than the primary aromatic hydrocarbon product.
REACTOR FOR NON-OXIDATIVE DIRECT CONVERSION OF METHANE AND METHOD OF MANUFACTURING ETHYLENE AND AROMATIC COMPOUND USING SAME
The present invention relates to a reactor for non-oxidative direct conversion of methane and a method of manufacturing ethylene and an aromatic compound using the same. More particularly, the present invention relates to a reactor for non-oxidative direct conversion of methane in which a catalytic reaction velocity is maximized, the production of coke is minimized, and a high conversion rate of methane and a high yield of ethylene and an aromatic compound are ensured when ethylene and the aromatic compound are manufactured from methane, and a method of manufacturing ethylene and an aromatic compound using the same.