The present invention relates to a resin composition that comprises an acetoacetate ester compound with at least two acetoacetate ester functional groups, an acrylate compound with at least two acrylate functional groups, and a tertiary amine curing catalyst. This resin composition acts as an isocyanate-free binder that is less toxic to the environment. The invention further discloses a method for preparation fiber reinforced parts comprising fibers and said resin composition as well as a method for the preparation of foundry molds for the casting industry, which is based on said binder.

The present invention relates to a resin composition that comprises an acetoacetate ester compound with at least two acetoacetate ester functional groups, an acrylate compound with at least two acrylate functional groups, and a tertiary amine curing catalyst. This resin composition acts as an isocyanate-free binder that is less toxic to the environment. The invention further discloses a method for preparation fiber reinforced parts comprising fibers and said resin composition as well as a method for the preparation of foundry molds for the casting industry, which is based on said binder.

The present disclosure relates to a method for the emulsion polymerization of itaconic acid containing ester functionality, for example, the alkyl esters of itaconic acid known as alkylitaconate. More specifically, an ester of polyitaconic acid polymer is produced via emulsion polymerization and contains greater than 50% by weight of an ester of itaconic acid along with a selected particle size and levels of molecular weight and syndiotactacticity.

The present disclosure relates to a method for the emulsion polymerization of itaconic acid containing ester functionality, for example, the alkyl esters of itaconic acid known as alkylitaconate. More specifically, an ester of polyitaconic acid polymer is produced via emulsion polymerization and contains greater than 50% by weight of an ester of itaconic acid along with a selected particle size and levels of molecular weight and syndiotactacticity.

An emulsion composition according to the present invention includes: a polymerizable compound comprising two or more (meth)acryloyl groups; a surfactant; and a dispersion medium including water as a principal component, in which an oil droplet diameter D.sub.90 corresponding to a diameter at cumulative 90% by volume in the oil droplet size distribution of oil droplets comprising the polymerizable compound and the surfactant, measured according to a laser diffraction and scattering measurement process is less than 1.8 m. A maximum oil droplet diameter D.sub.max of the oil droplets, measured according to the laser diffraction and scattering measurement process is preferably less than 4.0 m. A content of the polymerizable compound in the composition with respect to 100 parts by mass of a total of components other than the dispersion medium is preferably no less than 40 parts by mass. The oil droplets may further comprise an inorganic particle.

An emulsion composition according to the present invention includes: a polymerizable compound comprising two or more (meth)acryloyl groups; a surfactant; and a dispersion medium including water as a principal component, in which an oil droplet diameter D.sub.90 corresponding to a diameter at cumulative 90% by volume in the oil droplet size distribution of oil droplets comprising the polymerizable compound and the surfactant, measured according to a laser diffraction and scattering measurement process is less than 1.8 m. A maximum oil droplet diameter D.sub.max of the oil droplets, measured according to the laser diffraction and scattering measurement process is preferably less than 4.0 m. A content of the polymerizable compound in the composition with respect to 100 parts by mass of a total of components other than the dispersion medium is preferably no less than 40 parts by mass. The oil droplets may further comprise an inorganic particle.